A study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviations

The surface roughness is one of the most important characteristics of machined parts. A systematic method is proposed in the paper to simulate the shape generation processes in the boring operations and to estimate the surface roughness of the generated faces, based on the machining parameters. The...

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Main Authors: Wiroj THASANA, Nobuhiro SUGIMURA, Koji IWAMURA, Yoshitaka TANIMIZU
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2014-10-01
Series:Journal of Advanced Mechanical Design, Systems, and Manufacturing
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jamdsm/8/4/8_2014jamdsm0046/_pdf/-char/en
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author Wiroj THASANA
Nobuhiro SUGIMURA
Koji IWAMURA
Yoshitaka TANIMIZU
author_facet Wiroj THASANA
Nobuhiro SUGIMURA
Koji IWAMURA
Yoshitaka TANIMIZU
author_sort Wiroj THASANA
collection DOAJ
description The surface roughness is one of the most important characteristics of machined parts. A systematic method is proposed in the paper to simulate the shape generation processes in the boring operations and to estimate the surface roughness of the generated faces, based on the machining parameters. The simulation model includes both the models of the shape generation motions considering kinematic motion deviations and the cutting tool geometries. The shape generation motions with deviations are mathematically described by 4 by 4 transformation matrices. A set of points on the bored holes are generated through the simulations, and an assessment surface is obtained as the datum reference to estimate the 2-dimensional (2D) and the 3-dimensional (3D) surface roughness, based on the points generated by the boring process simulations. The proposed method provides us with a systematic method to estimate the surface roughness in the boring processes including the kinematic motion deviations.
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spelling doaj.art-212366ca143d49eab9561495f5ad13ed2022-12-22T01:24:35ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542014-10-0184JAMDSM0046JAMDSM004610.1299/jamdsm.2014jamdsm0046jamdsmA study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviationsWiroj THASANA0Nobuhiro SUGIMURA1Koji IWAMURA2Yoshitaka TANIMIZU3Mechanical Engineering, Graduate School of Engineering, Osaka Prefecture UniversityMechanical Engineering, Graduate School of Engineering, Osaka Prefecture UniversityMechanical Engineering, Graduate School of Engineering, Osaka Prefecture UniversityMechanical Engineering, Graduate School of Engineering, Osaka Prefecture UniversityThe surface roughness is one of the most important characteristics of machined parts. A systematic method is proposed in the paper to simulate the shape generation processes in the boring operations and to estimate the surface roughness of the generated faces, based on the machining parameters. The simulation model includes both the models of the shape generation motions considering kinematic motion deviations and the cutting tool geometries. The shape generation motions with deviations are mathematically described by 4 by 4 transformation matrices. A set of points on the bored holes are generated through the simulations, and an assessment surface is obtained as the datum reference to estimate the 2-dimensional (2D) and the 3-dimensional (3D) surface roughness, based on the points generated by the boring process simulations. The proposed method provides us with a systematic method to estimate the surface roughness in the boring processes including the kinematic motion deviations.https://www.jstage.jst.go.jp/article/jamdsm/8/4/8_2014jamdsm0046/_pdf/-char/en3d surface roughnesskinematic motion deviationboring processesshape generation motionsmachining process simulations
spellingShingle Wiroj THASANA
Nobuhiro SUGIMURA
Koji IWAMURA
Yoshitaka TANIMIZU
A study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviations
Journal of Advanced Mechanical Design, Systems, and Manufacturing
3d surface roughness
kinematic motion deviation
boring processes
shape generation motions
machining process simulations
title A study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviations
title_full A study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviations
title_fullStr A study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviations
title_full_unstemmed A study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviations
title_short A study on estimation of 3-dimensional surface roughness of boring processes including kinematic motion deviations
title_sort study on estimation of 3 dimensional surface roughness of boring processes including kinematic motion deviations
topic 3d surface roughness
kinematic motion deviation
boring processes
shape generation motions
machining process simulations
url https://www.jstage.jst.go.jp/article/jamdsm/8/4/8_2014jamdsm0046/_pdf/-char/en
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