Investigating the Performance of Coated Carbide Insert in Hard Steel Helical Milling
Helical milling is an alternative hole-making machining process which presents several advantages when compared to conventional drilling. In the helical milling process, the tool proceeds a helical path while rotates around its own axis. Due to its flexible kinematics, low cutting forces, tool wear,...
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| Format: | Article |
| Language: | English |
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Islamic Azad University-Isfahan (Khorasgan) Branch
2018-09-01
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| Series: | International Journal of Advanced Design and Manufacturing Technology |
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| Online Access: | https://admt.isfahan.iau.ir/article_668286_c7a0cedf221b8b90a5cb831687c2071b.pdf |
| _version_ | 1797657309269196800 |
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| author | Navid Molla Ramezani Behnam Davoodi Mojtaba Rezaee Hajideh |
| author_facet | Navid Molla Ramezani Behnam Davoodi Mojtaba Rezaee Hajideh |
| author_sort | Navid Molla Ramezani |
| collection | DOAJ |
| description | Helical milling is an alternative hole-making machining process which presents several advantages when compared to conventional drilling. In the helical milling process, the tool proceeds a helical path while rotates around its own axis. Due to its flexible kinematics, low cutting forces, tool wear, and improved borehole quality may be achieved. In this study, a new helical milling process to create holes in hardened steel with a hardness of HRC 52 was used. Carbide inserts with PVD TiN coating were applied. Input parameters including cutting speed and feed rate were considered in 4 and 2 levels, respectively. In order to increase the reliability of the results, experiments were repeated 4 times and the total of 32 tests were performed. Other cutting parameters, such as axial and radial depth of cut were constant. Machining process was performed in dry state and without any lubricant. Output characteristics were tool wear, surface roughness, cutting force, machining time and material removal rate. Tool wear, surface roughness and forces, were measured by tool maker microscopy, roughness tester and dynamometer, respectively. The results showed that increasing the cutting speed on this type of hardened steel, decreases the surface roughness, machining forces and machining time. However, increasing the cutting speed and the feed rate enhances the tool wear and material removal rate considerably. Cutting speed and Feed rate of 50 m/min and 0.05 mm/tooth, offered the best mechanical properties of the Machining. |
| first_indexed | 2024-03-11T17:42:36Z |
| format | Article |
| id | doaj.art-21684552969342f1a5fc968487beca91 |
| institution | Directory Open Access Journal |
| issn | 2252-0406 2383-4447 |
| language | English |
| last_indexed | 2024-03-11T17:42:36Z |
| publishDate | 2018-09-01 |
| publisher | Islamic Azad University-Isfahan (Khorasgan) Branch |
| record_format | Article |
| series | International Journal of Advanced Design and Manufacturing Technology |
| spelling | doaj.art-21684552969342f1a5fc968487beca912023-10-18T09:06:36ZengIslamic Azad University-Isfahan (Khorasgan) BranchInternational Journal of Advanced Design and Manufacturing Technology2252-04062383-44472018-09-0111319668286Investigating the Performance of Coated Carbide Insert in Hard Steel Helical MillingNavid Molla Ramezani0Behnam Davoodi1Mojtaba Rezaee Hajideh2School of Mechanical Engineering, Iran University of Science and Technology, Tehran, IranSchool of Mechanical Engineering, Iran University of Science and Technology, Tehran, IranDepartment of Mechanical Engineering, University of Tehran, IranHelical milling is an alternative hole-making machining process which presents several advantages when compared to conventional drilling. In the helical milling process, the tool proceeds a helical path while rotates around its own axis. Due to its flexible kinematics, low cutting forces, tool wear, and improved borehole quality may be achieved. In this study, a new helical milling process to create holes in hardened steel with a hardness of HRC 52 was used. Carbide inserts with PVD TiN coating were applied. Input parameters including cutting speed and feed rate were considered in 4 and 2 levels, respectively. In order to increase the reliability of the results, experiments were repeated 4 times and the total of 32 tests were performed. Other cutting parameters, such as axial and radial depth of cut were constant. Machining process was performed in dry state and without any lubricant. Output characteristics were tool wear, surface roughness, cutting force, machining time and material removal rate. Tool wear, surface roughness and forces, were measured by tool maker microscopy, roughness tester and dynamometer, respectively. The results showed that increasing the cutting speed on this type of hardened steel, decreases the surface roughness, machining forces and machining time. However, increasing the cutting speed and the feed rate enhances the tool wear and material removal rate considerably. Cutting speed and Feed rate of 50 m/min and 0.05 mm/tooth, offered the best mechanical properties of the Machining.https://admt.isfahan.iau.ir/article_668286_c7a0cedf221b8b90a5cb831687c2071b.pdfcoated carbide toolhard steelhelical millinghigh performance machining |
| spellingShingle | Navid Molla Ramezani Behnam Davoodi Mojtaba Rezaee Hajideh Investigating the Performance of Coated Carbide Insert in Hard Steel Helical Milling International Journal of Advanced Design and Manufacturing Technology coated carbide tool hard steel helical milling high performance machining |
| title | Investigating the Performance of Coated Carbide Insert in Hard Steel Helical Milling |
| title_full | Investigating the Performance of Coated Carbide Insert in Hard Steel Helical Milling |
| title_fullStr | Investigating the Performance of Coated Carbide Insert in Hard Steel Helical Milling |
| title_full_unstemmed | Investigating the Performance of Coated Carbide Insert in Hard Steel Helical Milling |
| title_short | Investigating the Performance of Coated Carbide Insert in Hard Steel Helical Milling |
| title_sort | investigating the performance of coated carbide insert in hard steel helical milling |
| topic | coated carbide tool hard steel helical milling high performance machining |
| url | https://admt.isfahan.iau.ir/article_668286_c7a0cedf221b8b90a5cb831687c2071b.pdf |
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