Metal Flow Control in Producing the Non Symmetrical Parts in Deep Drawing Process

the quality of the cups drawn in the deep drawing process are secured by the rate of metal flow into the die cavity, efficiently control on the metal flow can reduce and eliminate a lot of defects such as wrinkling, tearing and earing especially in the square deep drawing due to the non-uniform stre...

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Main Authors: Kariem Younis, Adil Jaber
Format: Article
Language:English
Published: Unviversity of Technology- Iraq 2018-06-01
Series:Engineering and Technology Journal
Subjects:
Online Access:https://etj.uotechnology.edu.iq/article_175147_00724876766cb8da09cf02782c21b614.pdf
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author Kariem Younis
Adil Jaber
author_facet Kariem Younis
Adil Jaber
author_sort Kariem Younis
collection DOAJ
description the quality of the cups drawn in the deep drawing process are secured by the rate of metal flow into the die cavity, efficiently control on the metal flow can reduce and eliminate a lot of defects such as wrinkling, tearing and earing especially in the square deep drawing due to the non-uniform stresses induced along die cavity. This control is obtained using a restraining force supplied by blank holder tool or draw beads or both. Therefore this research focuses on the study these parameters numerically and experimentally. Ansys software based on finite element method was used to model and analyze the influence of blank holder gap and draw bead parameters in the forming process. Appropriate number of the experiments were done to compare and verify the results obtained in the numerical simulation.
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spelling doaj.art-2171e12064bf49b5875b7082433b59432024-02-04T17:16:09ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582018-06-01366A60361110.30684/etj.36.6A.2175147Metal Flow Control in Producing the Non Symmetrical Parts in Deep Drawing ProcessKariem Younis0Adil Jaber1Department of Production Engineering and Metallurgy, University of Technology, Baghdad, Iraq.Department of Production Engineering and Metallurgy, University of Technology, Baghdad, Iraq.the quality of the cups drawn in the deep drawing process are secured by the rate of metal flow into the die cavity, efficiently control on the metal flow can reduce and eliminate a lot of defects such as wrinkling, tearing and earing especially in the square deep drawing due to the non-uniform stresses induced along die cavity. This control is obtained using a restraining force supplied by blank holder tool or draw beads or both. Therefore this research focuses on the study these parameters numerically and experimentally. Ansys software based on finite element method was used to model and analyze the influence of blank holder gap and draw bead parameters in the forming process. Appropriate number of the experiments were done to compare and verify the results obtained in the numerical simulation.https://etj.uotechnology.edu.iq/article_175147_00724876766cb8da09cf02782c21b614.pdfblank holder gapdraw beadfinite element methodsquare deep drawing
spellingShingle Kariem Younis
Adil Jaber
Metal Flow Control in Producing the Non Symmetrical Parts in Deep Drawing Process
Engineering and Technology Journal
blank holder gap
draw bead
finite element method
square deep drawing
title Metal Flow Control in Producing the Non Symmetrical Parts in Deep Drawing Process
title_full Metal Flow Control in Producing the Non Symmetrical Parts in Deep Drawing Process
title_fullStr Metal Flow Control in Producing the Non Symmetrical Parts in Deep Drawing Process
title_full_unstemmed Metal Flow Control in Producing the Non Symmetrical Parts in Deep Drawing Process
title_short Metal Flow Control in Producing the Non Symmetrical Parts in Deep Drawing Process
title_sort metal flow control in producing the non symmetrical parts in deep drawing process
topic blank holder gap
draw bead
finite element method
square deep drawing
url https://etj.uotechnology.edu.iq/article_175147_00724876766cb8da09cf02782c21b614.pdf
work_keys_str_mv AT kariemyounis metalflowcontrolinproducingthenonsymmetricalpartsindeepdrawingprocess
AT adiljaber metalflowcontrolinproducingthenonsymmetricalpartsindeepdrawingprocess