A comb-brushing-type green soybean pod harvesting equipment: Design and experiment.

To solve the problem of low efficiency of manual harvesting of green soybeans and lack of adaptable harvesters, in this study, a brushing-type green soybean harvester was designed. The comb-brushing type green soybean pod harvesting equipment is composed of a front-mounted separation drum, a full-wi...

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Main Authors: Ying Zhao, Jinyi Liu, Ranbing Yang, Ting Guo, Jian Zhang, Wen Li, Linji Li
Format: Article
Language:English
Published: Public Library of Science (PLoS) 2023-01-01
Series:PLoS ONE
Online Access:https://journals.plos.org/plosone/article/file?id=10.1371/journal.pone.0293567&type=printable
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author Ying Zhao
Jinyi Liu
Ranbing Yang
Ting Guo
Jian Zhang
Wen Li
Linji Li
author_facet Ying Zhao
Jinyi Liu
Ranbing Yang
Ting Guo
Jian Zhang
Wen Li
Linji Li
author_sort Ying Zhao
collection DOAJ
description To solve the problem of low efficiency of manual harvesting of green soybeans and lack of adaptable harvesters, in this study, a brushing-type green soybean harvester was designed. The comb-brushing type green soybean pod harvesting equipment is composed of a front-mounted separation drum, a full-width material delivery mechanism, a negative pressure cleaning system, and a stalk-pod separation system. Based on the operation requirements of the front-mounted brushing-type detachment drum, the drum parameters, parameters of comb arrangement, and structural parameters of the comb, the force analysis in detachment was performed. By taking the pod detachment rate and damage rate as the response indexes, the rotational speed of the drum, the travel speed of the device, and teeth distance as influencing factors, a three-factor five-level orthogonal rotary combination test was carried out by the software Design-Expert. By establishing mathematical regression models for various influencing factors and evaluation indicators, conducting variance analysis and significance analysis on the response indicators of each factor, the optimal parameters were obtained at a rotational speed of teeth of 397.36 rpm/min, minimum axial teeth distance of 4.8 mm and travel speed of the device of 0.5 m/s. Field test results showed that, under the optimal parameter combination, the pod detachment rate was 94%, the damage rate was 3.04%, the harvesting efficiency was greater than 0.187 hm2/h, and impurity content was less than 7.8%, all of which met the design and usage requirements. The research results can provide a reference for the design of soybean harvesters.
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spelling doaj.art-21af37360d9d454986f45f324fe88fd52023-12-24T05:33:40ZengPublic Library of Science (PLoS)PLoS ONE1932-62032023-01-011811e029356710.1371/journal.pone.0293567A comb-brushing-type green soybean pod harvesting equipment: Design and experiment.Ying ZhaoJinyi LiuRanbing YangTing GuoJian ZhangWen LiLinji LiTo solve the problem of low efficiency of manual harvesting of green soybeans and lack of adaptable harvesters, in this study, a brushing-type green soybean harvester was designed. The comb-brushing type green soybean pod harvesting equipment is composed of a front-mounted separation drum, a full-width material delivery mechanism, a negative pressure cleaning system, and a stalk-pod separation system. Based on the operation requirements of the front-mounted brushing-type detachment drum, the drum parameters, parameters of comb arrangement, and structural parameters of the comb, the force analysis in detachment was performed. By taking the pod detachment rate and damage rate as the response indexes, the rotational speed of the drum, the travel speed of the device, and teeth distance as influencing factors, a three-factor five-level orthogonal rotary combination test was carried out by the software Design-Expert. By establishing mathematical regression models for various influencing factors and evaluation indicators, conducting variance analysis and significance analysis on the response indicators of each factor, the optimal parameters were obtained at a rotational speed of teeth of 397.36 rpm/min, minimum axial teeth distance of 4.8 mm and travel speed of the device of 0.5 m/s. Field test results showed that, under the optimal parameter combination, the pod detachment rate was 94%, the damage rate was 3.04%, the harvesting efficiency was greater than 0.187 hm2/h, and impurity content was less than 7.8%, all of which met the design and usage requirements. The research results can provide a reference for the design of soybean harvesters.https://journals.plos.org/plosone/article/file?id=10.1371/journal.pone.0293567&type=printable
spellingShingle Ying Zhao
Jinyi Liu
Ranbing Yang
Ting Guo
Jian Zhang
Wen Li
Linji Li
A comb-brushing-type green soybean pod harvesting equipment: Design and experiment.
PLoS ONE
title A comb-brushing-type green soybean pod harvesting equipment: Design and experiment.
title_full A comb-brushing-type green soybean pod harvesting equipment: Design and experiment.
title_fullStr A comb-brushing-type green soybean pod harvesting equipment: Design and experiment.
title_full_unstemmed A comb-brushing-type green soybean pod harvesting equipment: Design and experiment.
title_short A comb-brushing-type green soybean pod harvesting equipment: Design and experiment.
title_sort comb brushing type green soybean pod harvesting equipment design and experiment
url https://journals.plos.org/plosone/article/file?id=10.1371/journal.pone.0293567&type=printable
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