FEBID 3D-Nanoprinting at Low Substrate Temperatures: Pushing the Speed While Keeping the Quality

High-fidelity 3D printing of nanoscale objects is an increasing relevant but challenging task. Among the few fabrication techniques, focused electron beam induced deposition (FEBID) has demonstrated its high potential due to its direct-write character, nanoscale capabilities in 3D space and a very h...

Full description

Bibliographic Details
Main Authors: Jakob Hinum-Wagner, David Kuhness, Gerald Kothleitner, Robert Winkler, Harald Plank
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/11/6/1527
_version_ 1797530781188358144
author Jakob Hinum-Wagner
David Kuhness
Gerald Kothleitner
Robert Winkler
Harald Plank
author_facet Jakob Hinum-Wagner
David Kuhness
Gerald Kothleitner
Robert Winkler
Harald Plank
author_sort Jakob Hinum-Wagner
collection DOAJ
description High-fidelity 3D printing of nanoscale objects is an increasing relevant but challenging task. Among the few fabrication techniques, focused electron beam induced deposition (FEBID) has demonstrated its high potential due to its direct-write character, nanoscale capabilities in 3D space and a very high design flexibility. A limitation, however, is the low fabrication speed, which often restricts 3D-FEBID for the fabrication of single objects. In this study, we approach that challenge by reducing the substrate temperatures with a homemade Peltier stage and investigate the effects on Pt based 3D deposits in a temperature range of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>5</mn><mo>–</mo><mn>30</mn><mo> </mo><mo>°</mo><mi mathvariant="normal">C</mi><mo>.</mo></mrow></semantics></math></inline-formula> The findings reveal a volume growth rate boost up to a factor of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>5.6</mn></mrow></semantics></math></inline-formula>, while the shape fidelity in 3D space is maintained. From a materials point of view, the internal nanogranular composition is practically unaffected down to <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>10</mn><mo> </mo><mo>°</mo><mi mathvariant="normal">C</mi></mrow></semantics></math></inline-formula>, followed by a slight grain size increase for even lower temperatures. The study is complemented by a comprehensive discussion about the growth mechanism for a more general picture. The combined findings demonstrate that FEBID on low substrate temperatures is not only much faster, but practically free of drawbacks during high fidelity 3D nanofabrication.
first_indexed 2024-03-10T10:33:53Z
format Article
id doaj.art-21e63e873f32403fa520508e9d3bee6d
institution Directory Open Access Journal
issn 2079-4991
language English
last_indexed 2024-03-10T10:33:53Z
publishDate 2021-06-01
publisher MDPI AG
record_format Article
series Nanomaterials
spelling doaj.art-21e63e873f32403fa520508e9d3bee6d2023-11-21T23:23:22ZengMDPI AGNanomaterials2079-49912021-06-01116152710.3390/nano11061527FEBID 3D-Nanoprinting at Low Substrate Temperatures: Pushing the Speed While Keeping the QualityJakob Hinum-Wagner0David Kuhness1Gerald Kothleitner2Robert Winkler3Harald Plank4Christian Doppler Laboratory for Direct–Write Fabrication of 3D Nano–Probes (DEFINE), Institute of Electron Microscopy, Graz University of Technology, Steyrergasse 17, 8010 Graz, AustriaChristian Doppler Laboratory for Direct–Write Fabrication of 3D Nano–Probes (DEFINE), Institute of Electron Microscopy, Graz University of Technology, Steyrergasse 17, 8010 Graz, AustriaInstitute of Electron Microscopy and Nanoanalysis, Graz University of Technology, Steyrergasse 17, 8010 Graz, AustriaChristian Doppler Laboratory for Direct–Write Fabrication of 3D Nano–Probes (DEFINE), Institute of Electron Microscopy, Graz University of Technology, Steyrergasse 17, 8010 Graz, AustriaChristian Doppler Laboratory for Direct–Write Fabrication of 3D Nano–Probes (DEFINE), Institute of Electron Microscopy, Graz University of Technology, Steyrergasse 17, 8010 Graz, AustriaHigh-fidelity 3D printing of nanoscale objects is an increasing relevant but challenging task. Among the few fabrication techniques, focused electron beam induced deposition (FEBID) has demonstrated its high potential due to its direct-write character, nanoscale capabilities in 3D space and a very high design flexibility. A limitation, however, is the low fabrication speed, which often restricts 3D-FEBID for the fabrication of single objects. In this study, we approach that challenge by reducing the substrate temperatures with a homemade Peltier stage and investigate the effects on Pt based 3D deposits in a temperature range of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>5</mn><mo>–</mo><mn>30</mn><mo> </mo><mo>°</mo><mi mathvariant="normal">C</mi><mo>.</mo></mrow></semantics></math></inline-formula> The findings reveal a volume growth rate boost up to a factor of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>5.6</mn></mrow></semantics></math></inline-formula>, while the shape fidelity in 3D space is maintained. From a materials point of view, the internal nanogranular composition is practically unaffected down to <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>10</mn><mo> </mo><mo>°</mo><mi mathvariant="normal">C</mi></mrow></semantics></math></inline-formula>, followed by a slight grain size increase for even lower temperatures. The study is complemented by a comprehensive discussion about the growth mechanism for a more general picture. The combined findings demonstrate that FEBID on low substrate temperatures is not only much faster, but practically free of drawbacks during high fidelity 3D nanofabrication.https://www.mdpi.com/2079-4991/11/6/15273D nanoprintingdirect write fabricationadditive manufacturingfocused electron beam induced deposition3D-nanostructuressubstrate temperature
spellingShingle Jakob Hinum-Wagner
David Kuhness
Gerald Kothleitner
Robert Winkler
Harald Plank
FEBID 3D-Nanoprinting at Low Substrate Temperatures: Pushing the Speed While Keeping the Quality
Nanomaterials
3D nanoprinting
direct write fabrication
additive manufacturing
focused electron beam induced deposition
3D-nanostructures
substrate temperature
title FEBID 3D-Nanoprinting at Low Substrate Temperatures: Pushing the Speed While Keeping the Quality
title_full FEBID 3D-Nanoprinting at Low Substrate Temperatures: Pushing the Speed While Keeping the Quality
title_fullStr FEBID 3D-Nanoprinting at Low Substrate Temperatures: Pushing the Speed While Keeping the Quality
title_full_unstemmed FEBID 3D-Nanoprinting at Low Substrate Temperatures: Pushing the Speed While Keeping the Quality
title_short FEBID 3D-Nanoprinting at Low Substrate Temperatures: Pushing the Speed While Keeping the Quality
title_sort febid 3d nanoprinting at low substrate temperatures pushing the speed while keeping the quality
topic 3D nanoprinting
direct write fabrication
additive manufacturing
focused electron beam induced deposition
3D-nanostructures
substrate temperature
url https://www.mdpi.com/2079-4991/11/6/1527
work_keys_str_mv AT jakobhinumwagner febid3dnanoprintingatlowsubstratetemperaturespushingthespeedwhilekeepingthequality
AT davidkuhness febid3dnanoprintingatlowsubstratetemperaturespushingthespeedwhilekeepingthequality
AT geraldkothleitner febid3dnanoprintingatlowsubstratetemperaturespushingthespeedwhilekeepingthequality
AT robertwinkler febid3dnanoprintingatlowsubstratetemperaturespushingthespeedwhilekeepingthequality
AT haraldplank febid3dnanoprintingatlowsubstratetemperaturespushingthespeedwhilekeepingthequality