The Mechanical Performance of Aluminum Foam Fabricated by Melt Processing with Different Foaming Agents: A Comparative Analysis

The study presents the comparative analysis of the compressive response for the experimental aluminium foams of different parent alloys fabricated by melt processing with/without Ca additive and an expensive conventional TiH<sub>2</sub> foaming agent or a cheap alternative CaCO<sub>...

Full description

Bibliographic Details
Main Authors: Alexandra Byakova, Svyatoslav Gnyloskurenko, Andrey Vlasov, Yan Yevych, Nikolay Semenov
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/8/1384
_version_ 1797408830768807936
author Alexandra Byakova
Svyatoslav Gnyloskurenko
Andrey Vlasov
Yan Yevych
Nikolay Semenov
author_facet Alexandra Byakova
Svyatoslav Gnyloskurenko
Andrey Vlasov
Yan Yevych
Nikolay Semenov
author_sort Alexandra Byakova
collection DOAJ
description The study presents the comparative analysis of the compressive response for the experimental aluminium foams of different parent alloys fabricated by melt processing with/without Ca additive and an expensive conventional TiH<sub>2</sub> foaming agent or a cheap alternative CaCO<sub>3</sub>. It was recognized that the response of the foams is significantly dependent on the type of foaming agent and Ca additive due to the formation of low ductile and brittle products created in the foaming process. The presence of deformation bands and brittle eutectics in material, Al<sub>3</sub>Ti particles/layers, partially decomposed TiH<sub>2</sub>, Ca containing compounds, etc. cause a reduction of the foam’s compressive strength and deviation of its mechanical profile from the theoretical predictions. In addition, the usage of an inexpensive CaCO<sub>3</sub> foaming agent offers numerous indisputable advantages compared to TiH<sub>2</sub>, resulting, particularly, in enhancing the energy absorption ability of foams.
first_indexed 2024-03-09T04:05:14Z
format Article
id doaj.art-2223a45727314422bed8bb129b2d9b07
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-09T04:05:14Z
publishDate 2022-08-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-2223a45727314422bed8bb129b2d9b072023-12-03T14:07:23ZengMDPI AGMetals2075-47012022-08-01128138410.3390/met12081384The Mechanical Performance of Aluminum Foam Fabricated by Melt Processing with Different Foaming Agents: A Comparative AnalysisAlexandra Byakova0Svyatoslav Gnyloskurenko1Andrey Vlasov2Yan Yevych3Nikolay Semenov4Frantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine, 3 Krzhyzhanovsky St., 03142 Kyiv, UkrainePhysical-Technological Institute of Metals and Alloys, National Academy of Sciences of Ukraine, 34/1 Vernadsky Ave., 03142 Kyiv, UkraineFrantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine, 3 Krzhyzhanovsky St., 03142 Kyiv, UkraineFrantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine, 3 Krzhyzhanovsky St., 03142 Kyiv, UkraineFrantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine, 3 Krzhyzhanovsky St., 03142 Kyiv, UkraineThe study presents the comparative analysis of the compressive response for the experimental aluminium foams of different parent alloys fabricated by melt processing with/without Ca additive and an expensive conventional TiH<sub>2</sub> foaming agent or a cheap alternative CaCO<sub>3</sub>. It was recognized that the response of the foams is significantly dependent on the type of foaming agent and Ca additive due to the formation of low ductile and brittle products created in the foaming process. The presence of deformation bands and brittle eutectics in material, Al<sub>3</sub>Ti particles/layers, partially decomposed TiH<sub>2</sub>, Ca containing compounds, etc. cause a reduction of the foam’s compressive strength and deviation of its mechanical profile from the theoretical predictions. In addition, the usage of an inexpensive CaCO<sub>3</sub> foaming agent offers numerous indisputable advantages compared to TiH<sub>2</sub>, resulting, particularly, in enhancing the energy absorption ability of foams.https://www.mdpi.com/2075-4701/12/8/1384Al-based foamsmelt foamingfoaming agentscalcium carbonatemechanical propertiesenergy absorption
spellingShingle Alexandra Byakova
Svyatoslav Gnyloskurenko
Andrey Vlasov
Yan Yevych
Nikolay Semenov
The Mechanical Performance of Aluminum Foam Fabricated by Melt Processing with Different Foaming Agents: A Comparative Analysis
Metals
Al-based foams
melt foaming
foaming agents
calcium carbonate
mechanical properties
energy absorption
title The Mechanical Performance of Aluminum Foam Fabricated by Melt Processing with Different Foaming Agents: A Comparative Analysis
title_full The Mechanical Performance of Aluminum Foam Fabricated by Melt Processing with Different Foaming Agents: A Comparative Analysis
title_fullStr The Mechanical Performance of Aluminum Foam Fabricated by Melt Processing with Different Foaming Agents: A Comparative Analysis
title_full_unstemmed The Mechanical Performance of Aluminum Foam Fabricated by Melt Processing with Different Foaming Agents: A Comparative Analysis
title_short The Mechanical Performance of Aluminum Foam Fabricated by Melt Processing with Different Foaming Agents: A Comparative Analysis
title_sort mechanical performance of aluminum foam fabricated by melt processing with different foaming agents a comparative analysis
topic Al-based foams
melt foaming
foaming agents
calcium carbonate
mechanical properties
energy absorption
url https://www.mdpi.com/2075-4701/12/8/1384
work_keys_str_mv AT alexandrabyakova themechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT svyatoslavgnyloskurenko themechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT andreyvlasov themechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT yanyevych themechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT nikolaysemenov themechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT alexandrabyakova mechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT svyatoslavgnyloskurenko mechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT andreyvlasov mechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT yanyevych mechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis
AT nikolaysemenov mechanicalperformanceofaluminumfoamfabricatedbymeltprocessingwithdifferentfoamingagentsacomparativeanalysis