Micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism-based strain gradient plasticity

The particle/matrix interface of metal matrix composites (MMCs) can give rise to extra strength and then affect the local deformation behavior. This strengthening effect originates from the plastic strain gradients due to the incompatibility of plastic deformation between the particle and matrix. Ho...

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Main Authors: He Wu, Wenchen Xu, Debin Shan, XiaoJun Wang, Bin Guo, Bo Cheng Jin
Format: Article
Language:English
Published: Elsevier 2023-01-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785422018440
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author He Wu
Wenchen Xu
Debin Shan
XiaoJun Wang
Bin Guo
Bo Cheng Jin
author_facet He Wu
Wenchen Xu
Debin Shan
XiaoJun Wang
Bin Guo
Bo Cheng Jin
author_sort He Wu
collection DOAJ
description The particle/matrix interface of metal matrix composites (MMCs) can give rise to extra strength and then affect the local deformation behavior. This strengthening effect originates from the plastic strain gradients due to the incompatibility of plastic deformation between the particle and matrix. However, only limited researches utilized the strain gradient plasticity to study the damage evolution and fracture behavior, in which only one or two of the damage mechanisms (i.e., matrix damage, interface debonding, and particle fracture) was considered. In this work, all of these damage mechanisms were coupled into the finite element model under conventional theory of mechanism-based strain-gradient (CMSG) plasticity. Besides, a new numerical algorithm of geometrically necessary dislocations (GNDs) was proposed for a multi-scale model, and then this model was used to analyze the damage evolution and failure behavior of SiCp/AZ91 composite. The results show that the strengthening effects of plastic strain gradients can describe interface debonding, break the monotonicity of the effective plastic strain with the effective stress at the local area close to the particle/matrix interface, and give a more reasonable distribution of stress and plastic strain compared to the classical J2 flow theory. If the probability distribution of the interfacial strength is considered, the CMSG model has the potential capacity to capture the crack initiation in the matrix. When using the continuum damage mechanics approach to describe the fracture process based on the multi-scale model, the weakening exponent value should be considered.
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spelling doaj.art-222dd852400045fbaa9f3252f2fbbf4b2023-01-26T04:45:40ZengElsevierJournal of Materials Research and Technology2238-78542023-01-0122625641Micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism-based strain gradient plasticityHe Wu0Wenchen Xu1Debin Shan2XiaoJun Wang3Bin Guo4Bo Cheng Jin5Key Laboratory for Light-weight Materials, Nanjing Tech University, Nanjing 210009, China; School of Materials Science and Engineering & National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001, PR ChinaSchool of Materials Science and Engineering & National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001, PR China; Corresponding author.School of Materials Science and Engineering & National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001, PR ChinaSchool of Materials Science and Engineering & National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001, PR ChinaSchool of Materials Science and Engineering & National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001, PR China; Key Laboratory of Micro-systems and Micro-structures Manufacturing of Ministry of Education, Harbin Institute of Technology, Harbin, 150080, ChinaDepartment of Aerospace and Mechanical Engineering, Viterbi School of Engineering, University of Southern California, Los Angeles, CA, 90007, USAThe particle/matrix interface of metal matrix composites (MMCs) can give rise to extra strength and then affect the local deformation behavior. This strengthening effect originates from the plastic strain gradients due to the incompatibility of plastic deformation between the particle and matrix. However, only limited researches utilized the strain gradient plasticity to study the damage evolution and fracture behavior, in which only one or two of the damage mechanisms (i.e., matrix damage, interface debonding, and particle fracture) was considered. In this work, all of these damage mechanisms were coupled into the finite element model under conventional theory of mechanism-based strain-gradient (CMSG) plasticity. Besides, a new numerical algorithm of geometrically necessary dislocations (GNDs) was proposed for a multi-scale model, and then this model was used to analyze the damage evolution and failure behavior of SiCp/AZ91 composite. The results show that the strengthening effects of plastic strain gradients can describe interface debonding, break the monotonicity of the effective plastic strain with the effective stress at the local area close to the particle/matrix interface, and give a more reasonable distribution of stress and plastic strain compared to the classical J2 flow theory. If the probability distribution of the interfacial strength is considered, the CMSG model has the potential capacity to capture the crack initiation in the matrix. When using the continuum damage mechanics approach to describe the fracture process based on the multi-scale model, the weakening exponent value should be considered.http://www.sciencedirect.com/science/article/pii/S2238785422018440Metal-matrix compositesDamage mechanicsFinite element analysisGradient plasticity
spellingShingle He Wu
Wenchen Xu
Debin Shan
XiaoJun Wang
Bin Guo
Bo Cheng Jin
Micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism-based strain gradient plasticity
Journal of Materials Research and Technology
Metal-matrix composites
Damage mechanics
Finite element analysis
Gradient plasticity
title Micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism-based strain gradient plasticity
title_full Micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism-based strain gradient plasticity
title_fullStr Micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism-based strain gradient plasticity
title_full_unstemmed Micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism-based strain gradient plasticity
title_short Micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism-based strain gradient plasticity
title_sort micromechanical modeling of damage evolution and fracture behavior in particle reinforced metal matrix composites based on the conventional theory of mechanism based strain gradient plasticity
topic Metal-matrix composites
Damage mechanics
Finite element analysis
Gradient plasticity
url http://www.sciencedirect.com/science/article/pii/S2238785422018440
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