Automated Aircraft Dent Inspection via a Modified Fourier Transform Profilometry Algorithm

The search for dents is a consistent part of the aircraft inspection workload. The engineer is required to find, measure, and report each dent over the aircraft skin. This process is not only hazardous, but also extremely subject to human factors and environmental conditions. This study discusses th...

Full description

Bibliographic Details
Main Authors: Pasquale Lafiosca, Ip-Shing Fan, Nicolas P. Avdelidis
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/2/433
_version_ 1797490586955022336
author Pasquale Lafiosca
Ip-Shing Fan
Nicolas P. Avdelidis
author_facet Pasquale Lafiosca
Ip-Shing Fan
Nicolas P. Avdelidis
author_sort Pasquale Lafiosca
collection DOAJ
description The search for dents is a consistent part of the aircraft inspection workload. The engineer is required to find, measure, and report each dent over the aircraft skin. This process is not only hazardous, but also extremely subject to human factors and environmental conditions. This study discusses the feasibility of automated dent scanning via a single-shot triangular stereo Fourier transform algorithm, designed to be compatible with the use of an unmanned aerial vehicle. The original algorithm is modified introducing two main contributions. First, the automatic estimation of the pass-band filter removes the user interaction in the phase filtering process. Secondly, the employment of a virtual reference plane reduces unwrapping errors, leading to improved accuracy independently of the chosen unwrapping algorithm. Static experiments reached a mean absolute error of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mo>∼</mo><mn>0.1</mn><mrow><mo> </mo><mi mathvariant="normal">m</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula> at a distance of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>60</mn><mrow><mo> </mo><mi mathvariant="normal">c</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula>, while dynamic experiments showed <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mo>∼</mo><mn>0.3</mn><mrow><mo> </mo><mi mathvariant="normal">m</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula> at a distance of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>120</mn><mrow><mo> </mo><mi mathvariant="normal">c</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula>. On average, the mean absolute error decreased by <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mo>∼</mo><mn>34</mn><mo>%</mo></mrow></semantics></math></inline-formula>, proving the validity of the proposed single-shot 3D reconstruction algorithm and suggesting its applicability for future automated dent inspections.
first_indexed 2024-03-10T00:35:07Z
format Article
id doaj.art-22408de27068420c9039e0d04a842667
institution Directory Open Access Journal
issn 1424-8220
language English
last_indexed 2024-03-10T00:35:07Z
publishDate 2022-01-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj.art-22408de27068420c9039e0d04a8426672023-11-23T15:18:33ZengMDPI AGSensors1424-82202022-01-0122243310.3390/s22020433Automated Aircraft Dent Inspection via a Modified Fourier Transform Profilometry AlgorithmPasquale Lafiosca0Ip-Shing Fan1Nicolas P. Avdelidis2Integrated Vehicle Health Management Centre, Cranfield University, Cranfield MK43 0AL, UKIntegrated Vehicle Health Management Centre, Cranfield University, Cranfield MK43 0AL, UKIntegrated Vehicle Health Management Centre, Cranfield University, Cranfield MK43 0AL, UKThe search for dents is a consistent part of the aircraft inspection workload. The engineer is required to find, measure, and report each dent over the aircraft skin. This process is not only hazardous, but also extremely subject to human factors and environmental conditions. This study discusses the feasibility of automated dent scanning via a single-shot triangular stereo Fourier transform algorithm, designed to be compatible with the use of an unmanned aerial vehicle. The original algorithm is modified introducing two main contributions. First, the automatic estimation of the pass-band filter removes the user interaction in the phase filtering process. Secondly, the employment of a virtual reference plane reduces unwrapping errors, leading to improved accuracy independently of the chosen unwrapping algorithm. Static experiments reached a mean absolute error of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mo>∼</mo><mn>0.1</mn><mrow><mo> </mo><mi mathvariant="normal">m</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula> at a distance of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>60</mn><mrow><mo> </mo><mi mathvariant="normal">c</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula>, while dynamic experiments showed <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mo>∼</mo><mn>0.3</mn><mrow><mo> </mo><mi mathvariant="normal">m</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula> at a distance of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>120</mn><mrow><mo> </mo><mi mathvariant="normal">c</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula>. On average, the mean absolute error decreased by <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mo>∼</mo><mn>34</mn><mo>%</mo></mrow></semantics></math></inline-formula>, proving the validity of the proposed single-shot 3D reconstruction algorithm and suggesting its applicability for future automated dent inspections.https://www.mdpi.com/1424-8220/22/2/433airworthinessfringe patternspinhole camera modelstructured lightinspections
spellingShingle Pasquale Lafiosca
Ip-Shing Fan
Nicolas P. Avdelidis
Automated Aircraft Dent Inspection via a Modified Fourier Transform Profilometry Algorithm
Sensors
airworthiness
fringe patterns
pinhole camera model
structured light
inspections
title Automated Aircraft Dent Inspection via a Modified Fourier Transform Profilometry Algorithm
title_full Automated Aircraft Dent Inspection via a Modified Fourier Transform Profilometry Algorithm
title_fullStr Automated Aircraft Dent Inspection via a Modified Fourier Transform Profilometry Algorithm
title_full_unstemmed Automated Aircraft Dent Inspection via a Modified Fourier Transform Profilometry Algorithm
title_short Automated Aircraft Dent Inspection via a Modified Fourier Transform Profilometry Algorithm
title_sort automated aircraft dent inspection via a modified fourier transform profilometry algorithm
topic airworthiness
fringe patterns
pinhole camera model
structured light
inspections
url https://www.mdpi.com/1424-8220/22/2/433
work_keys_str_mv AT pasqualelafiosca automatedaircraftdentinspectionviaamodifiedfouriertransformprofilometryalgorithm
AT ipshingfan automatedaircraftdentinspectionviaamodifiedfouriertransformprofilometryalgorithm
AT nicolaspavdelidis automatedaircraftdentinspectionviaamodifiedfouriertransformprofilometryalgorithm