Hybrid CMP Slurry Supply System Using Ionization and Atomization

Chemical mechanical planarization (CMP) is frequently used in semiconductor manufacturing to polish the surfaces of multiple layers in a wafer. The CMP uses a slurry that aids in fabricating a smooth surface by removing the excess materials. However, excessive use of slurry affects the environment a...

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Main Authors: Hoseong Jo, Da Sol Lee, Seon Ho Jeong, Hyun Seop Lee, Hae Do Jeong
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/5/2217
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author Hoseong Jo
Da Sol Lee
Seon Ho Jeong
Hyun Seop Lee
Hae Do Jeong
author_facet Hoseong Jo
Da Sol Lee
Seon Ho Jeong
Hyun Seop Lee
Hae Do Jeong
author_sort Hoseong Jo
collection DOAJ
description Chemical mechanical planarization (CMP) is frequently used in semiconductor manufacturing to polish the surfaces of multiple layers in a wafer. The CMP uses a slurry that aids in fabricating a smooth surface by removing the excess materials. However, excessive use of slurry affects the environment and is expensive. Therefore, we propose a hybrid slurry supply system that combines ionization and atomization to reduce slurry consumption and improve the polishing quality. The proposed hybrid system atomizes the ionized slurry using electrolysis and a spray slurry nozzle. We compared the material removal rate (MRR) and polishing uniformity based on the slurry supply systems used in Cu and SiO<sub>2</sub> non-patterned wafers. Additionally, the step height reduction and dishing were compared in the Cu-patterned wafers. The experimental analysis using the hybrid system confirmed a 23% and 25% improvement in the MRR and uniformity, respectively, in comparison with the conventional slurry supply system. This improvement can be attributed to the chemical activation and uniform supply of the ionized and atomized slurries, respectively. Moreover, a significant reduction was observed in dishing and pitch-size dependence. Furthermore, the proposed system prevents heat accumulation between the CMP processes, serving as a cooling system.
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spelling doaj.art-2281c3b44abf4b499c4bada7972ec7552023-12-03T12:18:29ZengMDPI AGApplied Sciences2076-34172021-03-01115221710.3390/app11052217Hybrid CMP Slurry Supply System Using Ionization and AtomizationHoseong Jo0Da Sol Lee1Seon Ho Jeong2Hyun Seop Lee3Hae Do Jeong4School of Mechanical Engineering, Pusan National University, Geumjeong-gu, Busan 46241, KoreaSamsung Electro-Mechanics, Gangseo-gu, Busan 46754, KoreaSchool of Mechanical Engineering, Pusan National University, Geumjeong-gu, Busan 46241, KoreaDepartment of Mechanical Engineering, Dong-A University, Saha-gu, Busan 49315, KoreaSchool of Mechanical Engineering, Pusan National University, Geumjeong-gu, Busan 46241, KoreaChemical mechanical planarization (CMP) is frequently used in semiconductor manufacturing to polish the surfaces of multiple layers in a wafer. The CMP uses a slurry that aids in fabricating a smooth surface by removing the excess materials. However, excessive use of slurry affects the environment and is expensive. Therefore, we propose a hybrid slurry supply system that combines ionization and atomization to reduce slurry consumption and improve the polishing quality. The proposed hybrid system atomizes the ionized slurry using electrolysis and a spray slurry nozzle. We compared the material removal rate (MRR) and polishing uniformity based on the slurry supply systems used in Cu and SiO<sub>2</sub> non-patterned wafers. Additionally, the step height reduction and dishing were compared in the Cu-patterned wafers. The experimental analysis using the hybrid system confirmed a 23% and 25% improvement in the MRR and uniformity, respectively, in comparison with the conventional slurry supply system. This improvement can be attributed to the chemical activation and uniform supply of the ionized and atomized slurries, respectively. Moreover, a significant reduction was observed in dishing and pitch-size dependence. Furthermore, the proposed system prevents heat accumulation between the CMP processes, serving as a cooling system.https://www.mdpi.com/2076-3417/11/5/2217CMPchemical mechanical planarizationhybridslurry supply systemionizationatomization
spellingShingle Hoseong Jo
Da Sol Lee
Seon Ho Jeong
Hyun Seop Lee
Hae Do Jeong
Hybrid CMP Slurry Supply System Using Ionization and Atomization
Applied Sciences
CMP
chemical mechanical planarization
hybrid
slurry supply system
ionization
atomization
title Hybrid CMP Slurry Supply System Using Ionization and Atomization
title_full Hybrid CMP Slurry Supply System Using Ionization and Atomization
title_fullStr Hybrid CMP Slurry Supply System Using Ionization and Atomization
title_full_unstemmed Hybrid CMP Slurry Supply System Using Ionization and Atomization
title_short Hybrid CMP Slurry Supply System Using Ionization and Atomization
title_sort hybrid cmp slurry supply system using ionization and atomization
topic CMP
chemical mechanical planarization
hybrid
slurry supply system
ionization
atomization
url https://www.mdpi.com/2076-3417/11/5/2217
work_keys_str_mv AT hoseongjo hybridcmpslurrysupplysystemusingionizationandatomization
AT dasollee hybridcmpslurrysupplysystemusingionizationandatomization
AT seonhojeong hybridcmpslurrysupplysystemusingionizationandatomization
AT hyunseoplee hybridcmpslurrysupplysystemusingionizationandatomization
AT haedojeong hybridcmpslurrysupplysystemusingionizationandatomization