DC Thermal Plasma Design and Utilization for the Low Density Polyethylene to Diesel Oil Pyrolysis Reaction

The exponential increase of plastic production produces 100 million tonnes of waste plastics annually which could be converted into hydrocarbon fuels in a thermal cracking process called pyrolysis. In this research work, a direct current (DC) thermal plasma circuit is designed and used for conversio...

Full description

Bibliographic Details
Main Authors: Hossam A. Gabbar, Mohamed Aboughaly, C.A. Barry Stoute
Format: Article
Language:English
Published: MDPI AG 2017-06-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/10/6/784
_version_ 1811298836182728704
author Hossam A. Gabbar
Mohamed Aboughaly
C.A. Barry Stoute
author_facet Hossam A. Gabbar
Mohamed Aboughaly
C.A. Barry Stoute
author_sort Hossam A. Gabbar
collection DOAJ
description The exponential increase of plastic production produces 100 million tonnes of waste plastics annually which could be converted into hydrocarbon fuels in a thermal cracking process called pyrolysis. In this research work, a direct current (DC) thermal plasma circuit is designed and used for conversion of low density polyethylene (LDPE) into diesel oil in a laboratory scale pyrolysis reactor. The experimental setup uses a 270 W DC thermal plasma at operating temperatures in the range of 625 °C to 860 °C for a low density polyethylene (LDPE) pyrolysis reaction at pressure = −0.95, temperature = 550 °C with τ = 30 min at a constant heating rate of 7.8 °C/min. The experimental setup consists of a vacuum pump, closed system vessel, direct current (DC) plasma circuit, and a k-type thermocouple placed a few millimeters from the reactant sample. The hydrocarbon products are condensed to diesel oil and analyzed using flame ionization detector (FID) gas chromatography. The analysis shows 87.5% diesel oil, 1,4-dichlorobenzene (Surr), benzene, ethylbenzene and traces of toluene and xylene. The direct current (DC) thermal plasma achieves 56.9 wt. % of diesel range oil (DRO), 37.8 wt. % gaseous products and minimal tar production. The direct current (DC) thermal plasma shows reliability, better temperature control, and high thermal performance as well as the ability to work for long operation periods.
first_indexed 2024-04-13T06:25:16Z
format Article
id doaj.art-22fa80e5185b4fc8aa1c290cd7f0d838
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-04-13T06:25:16Z
publishDate 2017-06-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-22fa80e5185b4fc8aa1c290cd7f0d8382022-12-22T02:58:26ZengMDPI AGEnergies1996-10732017-06-0110678410.3390/en10060784en10060784DC Thermal Plasma Design and Utilization for the Low Density Polyethylene to Diesel Oil Pyrolysis ReactionHossam A. Gabbar0Mohamed Aboughaly1C.A. Barry Stoute2Faculty of Energy Systems and Nuclear Science, University of Ontario Institute of Technology, 2000 Simcoe Street North, Oshawa, ON L1H 7K4, CanadaFaculty of Engineering and Applied Science, University of Ontario Institute of Technology, 2000 Simcoe Street North, Oshawa, ON L1H 7K4, CanadaFaculty of Energy Systems and Nuclear Science, University of Ontario Institute of Technology, 2000 Simcoe Street North, Oshawa, ON L1H 7K4, CanadaThe exponential increase of plastic production produces 100 million tonnes of waste plastics annually which could be converted into hydrocarbon fuels in a thermal cracking process called pyrolysis. In this research work, a direct current (DC) thermal plasma circuit is designed and used for conversion of low density polyethylene (LDPE) into diesel oil in a laboratory scale pyrolysis reactor. The experimental setup uses a 270 W DC thermal plasma at operating temperatures in the range of 625 °C to 860 °C for a low density polyethylene (LDPE) pyrolysis reaction at pressure = −0.95, temperature = 550 °C with τ = 30 min at a constant heating rate of 7.8 °C/min. The experimental setup consists of a vacuum pump, closed system vessel, direct current (DC) plasma circuit, and a k-type thermocouple placed a few millimeters from the reactant sample. The hydrocarbon products are condensed to diesel oil and analyzed using flame ionization detector (FID) gas chromatography. The analysis shows 87.5% diesel oil, 1,4-dichlorobenzene (Surr), benzene, ethylbenzene and traces of toluene and xylene. The direct current (DC) thermal plasma achieves 56.9 wt. % of diesel range oil (DRO), 37.8 wt. % gaseous products and minimal tar production. The direct current (DC) thermal plasma shows reliability, better temperature control, and high thermal performance as well as the ability to work for long operation periods.http://www.mdpi.com/1996-1073/10/6/784sustainable engineeringthermoplasticspyrolysis oilgas chromatographydiesel oilLDPE chemical recyclingdirect current thermal plasma
spellingShingle Hossam A. Gabbar
Mohamed Aboughaly
C.A. Barry Stoute
DC Thermal Plasma Design and Utilization for the Low Density Polyethylene to Diesel Oil Pyrolysis Reaction
Energies
sustainable engineering
thermoplastics
pyrolysis oil
gas chromatography
diesel oil
LDPE chemical recycling
direct current thermal plasma
title DC Thermal Plasma Design and Utilization for the Low Density Polyethylene to Diesel Oil Pyrolysis Reaction
title_full DC Thermal Plasma Design and Utilization for the Low Density Polyethylene to Diesel Oil Pyrolysis Reaction
title_fullStr DC Thermal Plasma Design and Utilization for the Low Density Polyethylene to Diesel Oil Pyrolysis Reaction
title_full_unstemmed DC Thermal Plasma Design and Utilization for the Low Density Polyethylene to Diesel Oil Pyrolysis Reaction
title_short DC Thermal Plasma Design and Utilization for the Low Density Polyethylene to Diesel Oil Pyrolysis Reaction
title_sort dc thermal plasma design and utilization for the low density polyethylene to diesel oil pyrolysis reaction
topic sustainable engineering
thermoplastics
pyrolysis oil
gas chromatography
diesel oil
LDPE chemical recycling
direct current thermal plasma
url http://www.mdpi.com/1996-1073/10/6/784
work_keys_str_mv AT hossamagabbar dcthermalplasmadesignandutilizationforthelowdensitypolyethylenetodieseloilpyrolysisreaction
AT mohamedaboughaly dcthermalplasmadesignandutilizationforthelowdensitypolyethylenetodieseloilpyrolysisreaction
AT cabarrystoute dcthermalplasmadesignandutilizationforthelowdensitypolyethylenetodieseloilpyrolysisreaction