Selective Scandium (Sc) Extraction from Bauxite Residue (Red Mud) Obtained by Alkali Fusion-Leaching Method

Bauxite residue, known as “red mud,” is a potential raw material for extracting rare-earth elements (REEs). The main REEs (Sc, Y, La, Ce, Nd, Nb, and Sm) from the raw bauxite are concentrated in RM after the Bayer leaching process. The earlier worldwide studies were focused on the scandium (Sc) extr...

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Main Authors: Andrei Shoppert, Irina Loginova, Julia Napol’skikh, Aleksey Kyrchikov, Leonid Chaikin, Denis Rogozhnikov, Dmitry Valeev
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/2/433
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author Andrei Shoppert
Irina Loginova
Julia Napol’skikh
Aleksey Kyrchikov
Leonid Chaikin
Denis Rogozhnikov
Dmitry Valeev
author_facet Andrei Shoppert
Irina Loginova
Julia Napol’skikh
Aleksey Kyrchikov
Leonid Chaikin
Denis Rogozhnikov
Dmitry Valeev
author_sort Andrei Shoppert
collection DOAJ
description Bauxite residue, known as “red mud,” is a potential raw material for extracting rare-earth elements (REEs). The main REEs (Sc, Y, La, Ce, Nd, Nb, and Sm) from the raw bauxite are concentrated in RM after the Bayer leaching process. The earlier worldwide studies were focused on the scandium (Sc) extraction from RM by concentrated acids to enhance the extraction degree. This leads to the dissolution of major oxides (Fe<sub>2</sub>O<sub>3</sub> and Al<sub>2</sub>O<sub>3</sub>) from RM. This article studies the possibility of selective Sc extraction from alkali fusion red mud (RMF) by diluted nitric acid (HNO<sub>3</sub>) leaching at pH ≥ 2 to prevent co-dissolution of Fe<sub>2</sub>O<sub>3</sub>. RMF samples were analyzed by X-ray fluorescence spectrometry (XRF), X-ray diffraction (XRD), electron probe microanalysis (EPMA), and inductively coupled plasma mass spectrometry (ICP-MS). It was revealed that Sc concentration in RMF can reach up to 140–150 mg kg<sup>−1</sup>. Sc extraction was 71.2% at RMF leaching by HNO<sub>3</sub> at pH 2 and 80 °C during 90 min. The leaching solution contained 8 mg L<sup>−1</sup> Sc and a high amount of other REEs in the presence of relatively low concentrations of impurity elements such as Fe, Al, Ti, Ca, etc. The kinetic analysis of experimental data by the shrinking core model showed that Sc leaching process is limited by the interfacial diffusion and the diffusion through the product layer. The apparent activation energy (E<sub>a</sub>) was 19.5 kJ/mol. The linear dependence of Sc extraction on magnesium (Mg) extraction was revealed. According to EPMA of RMF, Sc is associated with iron minerals rather than Mg. This allows us to conclude that Mg acts as a leaching agent for the extraction of Sc presented in the RMF in an ion-exchangeable phase.
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spelling doaj.art-22fde5afa75940958776af1f93fdaf512023-11-23T14:29:02ZengMDPI AGMaterials1996-19442022-01-0115243310.3390/ma15020433Selective Scandium (Sc) Extraction from Bauxite Residue (Red Mud) Obtained by Alkali Fusion-Leaching MethodAndrei Shoppert0Irina Loginova1Julia Napol’skikh2Aleksey Kyrchikov3Leonid Chaikin4Denis Rogozhnikov5Dmitry Valeev6Laboratory of Advanced Technologies in Non-Ferrous and Ferrous Metals Raw Materials Processing, Ural Federal University, 620002 Yekaterinburg, RussiaDepartment of Non-Ferrous Metals Metallurgy, Ural Federal University, 620002 Yekaterinburg, RussiaDepartment of Non-Ferrous Metals Metallurgy, Ural Federal University, 620002 Yekaterinburg, RussiaDepartment of Non-Ferrous Metals Metallurgy, Ural Federal University, 620002 Yekaterinburg, RussiaDepartment of Non-Ferrous Metals Metallurgy, Ural Federal University, 620002 Yekaterinburg, RussiaLaboratory of Advanced Technologies in Non-Ferrous and Ferrous Metals Raw Materials Processing, Ural Federal University, 620002 Yekaterinburg, RussiaLaboratory of Sorption Methods, Vernadsky Institute of Geochemistry and Analytical Chemistry, The Russian Academy of Sciences, 119991 Moscow, RussiaBauxite residue, known as “red mud,” is a potential raw material for extracting rare-earth elements (REEs). The main REEs (Sc, Y, La, Ce, Nd, Nb, and Sm) from the raw bauxite are concentrated in RM after the Bayer leaching process. The earlier worldwide studies were focused on the scandium (Sc) extraction from RM by concentrated acids to enhance the extraction degree. This leads to the dissolution of major oxides (Fe<sub>2</sub>O<sub>3</sub> and Al<sub>2</sub>O<sub>3</sub>) from RM. This article studies the possibility of selective Sc extraction from alkali fusion red mud (RMF) by diluted nitric acid (HNO<sub>3</sub>) leaching at pH ≥ 2 to prevent co-dissolution of Fe<sub>2</sub>O<sub>3</sub>. RMF samples were analyzed by X-ray fluorescence spectrometry (XRF), X-ray diffraction (XRD), electron probe microanalysis (EPMA), and inductively coupled plasma mass spectrometry (ICP-MS). It was revealed that Sc concentration in RMF can reach up to 140–150 mg kg<sup>−1</sup>. Sc extraction was 71.2% at RMF leaching by HNO<sub>3</sub> at pH 2 and 80 °C during 90 min. The leaching solution contained 8 mg L<sup>−1</sup> Sc and a high amount of other REEs in the presence of relatively low concentrations of impurity elements such as Fe, Al, Ti, Ca, etc. The kinetic analysis of experimental data by the shrinking core model showed that Sc leaching process is limited by the interfacial diffusion and the diffusion through the product layer. The apparent activation energy (E<sub>a</sub>) was 19.5 kJ/mol. The linear dependence of Sc extraction on magnesium (Mg) extraction was revealed. According to EPMA of RMF, Sc is associated with iron minerals rather than Mg. This allows us to conclude that Mg acts as a leaching agent for the extraction of Sc presented in the RMF in an ion-exchangeable phase.https://www.mdpi.com/1996-1944/15/2/433waste recyclingrare earth elementsacid leachingkineticsshrinking core model
spellingShingle Andrei Shoppert
Irina Loginova
Julia Napol’skikh
Aleksey Kyrchikov
Leonid Chaikin
Denis Rogozhnikov
Dmitry Valeev
Selective Scandium (Sc) Extraction from Bauxite Residue (Red Mud) Obtained by Alkali Fusion-Leaching Method
Materials
waste recycling
rare earth elements
acid leaching
kinetics
shrinking core model
title Selective Scandium (Sc) Extraction from Bauxite Residue (Red Mud) Obtained by Alkali Fusion-Leaching Method
title_full Selective Scandium (Sc) Extraction from Bauxite Residue (Red Mud) Obtained by Alkali Fusion-Leaching Method
title_fullStr Selective Scandium (Sc) Extraction from Bauxite Residue (Red Mud) Obtained by Alkali Fusion-Leaching Method
title_full_unstemmed Selective Scandium (Sc) Extraction from Bauxite Residue (Red Mud) Obtained by Alkali Fusion-Leaching Method
title_short Selective Scandium (Sc) Extraction from Bauxite Residue (Red Mud) Obtained by Alkali Fusion-Leaching Method
title_sort selective scandium sc extraction from bauxite residue red mud obtained by alkali fusion leaching method
topic waste recycling
rare earth elements
acid leaching
kinetics
shrinking core model
url https://www.mdpi.com/1996-1944/15/2/433
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