Microstructural analysis of weld nugget properties on resistance spot-welded advance high strength dual phase (α+α/) steel joints

This research work focuses on production of sound weld by Resistance Spot Welding (RSW) process and correlate the mechanical properties of Dual Phase (DP) steel joints with its microstructural features. The main application of resistance spot welding was used to build white body assembly in automoti...

Full description

Bibliographic Details
Main Authors: C Rajarajan, P Sivaraj, V Balasubramanian
Format: Article
Language:English
Published: IOP Publishing 2020-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ab654d
_version_ 1797747061789032448
author C Rajarajan
P Sivaraj
V Balasubramanian
author_facet C Rajarajan
P Sivaraj
V Balasubramanian
author_sort C Rajarajan
collection DOAJ
description This research work focuses on production of sound weld by Resistance Spot Welding (RSW) process and correlate the mechanical properties of Dual Phase (DP) steel joints with its microstructural features. The main application of resistance spot welding was used to build white body assembly in automotive industry. The welded joint recorded maximum value of 21.3 kN in TSFL and 18.3 kN in CTSFL. The Scanning Electron Microscope (SEM) and Optical Microscope (OM) of the Nugget Zone (NZ) revealed lath/needle like microstructures with effect of severe cooling rate. The TEM microstructure exposed the formation of martensite ( α ^/ ) in the Nugget Zone (NZ) and tempered martensite (T α ^/ ) in Heat Affected Zone (HAZ), which accounts for superior joint strength of DP lap shear joints. Furthermore, crystallography studies reported the phase composition and crystallinity in weldments as cementite and magnesium carbide in [101] and [200] indices that accounts for high hardness of 584 Hv in the weldments.
first_indexed 2024-03-12T15:45:46Z
format Article
id doaj.art-237104412b4246078861fc6294eef788
institution Directory Open Access Journal
issn 2053-1591
language English
last_indexed 2024-03-12T15:45:46Z
publishDate 2020-01-01
publisher IOP Publishing
record_format Article
series Materials Research Express
spelling doaj.art-237104412b4246078861fc6294eef7882023-08-09T15:24:59ZengIOP PublishingMaterials Research Express2053-15912020-01-017101655510.1088/2053-1591/ab654dMicrostructural analysis of weld nugget properties on resistance spot-welded advance high strength dual phase (α+α/) steel jointsC Rajarajan0https://orcid.org/0000-0003-4609-4711P Sivaraj1https://orcid.org/0000-0002-3989-5484V Balasubramanian2Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University , Annamalai Nagar—608 002, IndiaCentre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University , Annamalai Nagar—608 002, IndiaCentre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University , Annamalai Nagar—608 002, IndiaThis research work focuses on production of sound weld by Resistance Spot Welding (RSW) process and correlate the mechanical properties of Dual Phase (DP) steel joints with its microstructural features. The main application of resistance spot welding was used to build white body assembly in automotive industry. The welded joint recorded maximum value of 21.3 kN in TSFL and 18.3 kN in CTSFL. The Scanning Electron Microscope (SEM) and Optical Microscope (OM) of the Nugget Zone (NZ) revealed lath/needle like microstructures with effect of severe cooling rate. The TEM microstructure exposed the formation of martensite ( α ^/ ) in the Nugget Zone (NZ) and tempered martensite (T α ^/ ) in Heat Affected Zone (HAZ), which accounts for superior joint strength of DP lap shear joints. Furthermore, crystallography studies reported the phase composition and crystallinity in weldments as cementite and magnesium carbide in [101] and [200] indices that accounts for high hardness of 584 Hv in the weldments.https://doi.org/10.1088/2053-1591/ab654dresistance spot weldingTSFLCTSFLhardnessmicrostructurecrystallography
spellingShingle C Rajarajan
P Sivaraj
V Balasubramanian
Microstructural analysis of weld nugget properties on resistance spot-welded advance high strength dual phase (α+α/) steel joints
Materials Research Express
resistance spot welding
TSFL
CTSFL
hardness
microstructure
crystallography
title Microstructural analysis of weld nugget properties on resistance spot-welded advance high strength dual phase (α+α/) steel joints
title_full Microstructural analysis of weld nugget properties on resistance spot-welded advance high strength dual phase (α+α/) steel joints
title_fullStr Microstructural analysis of weld nugget properties on resistance spot-welded advance high strength dual phase (α+α/) steel joints
title_full_unstemmed Microstructural analysis of weld nugget properties on resistance spot-welded advance high strength dual phase (α+α/) steel joints
title_short Microstructural analysis of weld nugget properties on resistance spot-welded advance high strength dual phase (α+α/) steel joints
title_sort microstructural analysis of weld nugget properties on resistance spot welded advance high strength dual phase α α steel joints
topic resistance spot welding
TSFL
CTSFL
hardness
microstructure
crystallography
url https://doi.org/10.1088/2053-1591/ab654d
work_keys_str_mv AT crajarajan microstructuralanalysisofweldnuggetpropertiesonresistancespotweldedadvancehighstrengthdualphaseaasteeljoints
AT psivaraj microstructuralanalysisofweldnuggetpropertiesonresistancespotweldedadvancehighstrengthdualphaseaasteeljoints
AT vbalasubramanian microstructuralanalysisofweldnuggetpropertiesonresistancespotweldedadvancehighstrengthdualphaseaasteeljoints