Energy, exergy, economic and environmental (4E) analyses of a cleaner fused magnesia system

This study performed a comprehensive energy, exergy, economic, and environmental analysis to evaluate the thermodynamic performance of a cleaner fused magnesia system (CFMS), compare with light burned magnesia process system (LMPS) and fused magnesia process system (FMPS). The analysis considered th...

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Main Authors: tianchi Jiang, weijun Zhang
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X23004550
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author tianchi Jiang
weijun Zhang
author_facet tianchi Jiang
weijun Zhang
author_sort tianchi Jiang
collection DOAJ
description This study performed a comprehensive energy, exergy, economic, and environmental analysis to evaluate the thermodynamic performance of a cleaner fused magnesia system (CFMS), compare with light burned magnesia process system (LMPS) and fused magnesia process system (FMPS). The analysis considered the multi-energy supply and exergy efficiency of the system, and determined its irreversibility under different processes. The yield rate of fused magnesia (34.2%) in CFMS, higher than that of LMPS (12.8%) and FMPS (7.7%). The energy and exergy efficiencies of the CFMS were 35.4 and 26.3%, higher than those of LMPS (29%; 21.2%) and FMPS (22.4%; 16.8%), the energy consumption per unit product were 3410.2 kWh/t, higher than those of LMPS (4800 kWh/t) and FMPS (3640 kWh/t), and the economic benefit of the fused magnesia product was 1476 ¥/t, higher than that of LMPS. The carbon dioxide emission in CFMS was 2.116 kgCO2/kgMgO, which is lower than that of LMPS (4.226 kgCO2/kgMgO), and almost equal to that of FMPS (2.077 kgCO2/kgMgO). The largest exergy loss in CFMS, which was caused by the heat transfer among magnesia products, furnace gas, and air, can be partially recovered using a waste heat recovery system. The improved fused magnesia system was more energy-saving and environmentally friendly. The findings of this study can be used to improve decision making in the smelting system.
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spelling doaj.art-2396c4a0727342099dbed7d8cd6e4db92023-09-01T05:01:13ZengElsevierCase Studies in Thermal Engineering2214-157X2023-09-0149103149Energy, exergy, economic and environmental (4E) analyses of a cleaner fused magnesia systemtianchi Jiang0weijun Zhang1State Key Laboratory of Environmental Ecology, Northeastern University, ChinaCorresponding author.; State Key Laboratory of Environmental Ecology, Northeastern University, ChinaThis study performed a comprehensive energy, exergy, economic, and environmental analysis to evaluate the thermodynamic performance of a cleaner fused magnesia system (CFMS), compare with light burned magnesia process system (LMPS) and fused magnesia process system (FMPS). The analysis considered the multi-energy supply and exergy efficiency of the system, and determined its irreversibility under different processes. The yield rate of fused magnesia (34.2%) in CFMS, higher than that of LMPS (12.8%) and FMPS (7.7%). The energy and exergy efficiencies of the CFMS were 35.4 and 26.3%, higher than those of LMPS (29%; 21.2%) and FMPS (22.4%; 16.8%), the energy consumption per unit product were 3410.2 kWh/t, higher than those of LMPS (4800 kWh/t) and FMPS (3640 kWh/t), and the economic benefit of the fused magnesia product was 1476 ¥/t, higher than that of LMPS. The carbon dioxide emission in CFMS was 2.116 kgCO2/kgMgO, which is lower than that of LMPS (4.226 kgCO2/kgMgO), and almost equal to that of FMPS (2.077 kgCO2/kgMgO). The largest exergy loss in CFMS, which was caused by the heat transfer among magnesia products, furnace gas, and air, can be partially recovered using a waste heat recovery system. The improved fused magnesia system was more energy-saving and environmentally friendly. The findings of this study can be used to improve decision making in the smelting system.http://www.sciencedirect.com/science/article/pii/S2214157X23004550Fused magnesia systemExergy destructionEconomic analysisThree phase submerged furnaceWaste heat recoveryEnvironmental analysis
spellingShingle tianchi Jiang
weijun Zhang
Energy, exergy, economic and environmental (4E) analyses of a cleaner fused magnesia system
Case Studies in Thermal Engineering
Fused magnesia system
Exergy destruction
Economic analysis
Three phase submerged furnace
Waste heat recovery
Environmental analysis
title Energy, exergy, economic and environmental (4E) analyses of a cleaner fused magnesia system
title_full Energy, exergy, economic and environmental (4E) analyses of a cleaner fused magnesia system
title_fullStr Energy, exergy, economic and environmental (4E) analyses of a cleaner fused magnesia system
title_full_unstemmed Energy, exergy, economic and environmental (4E) analyses of a cleaner fused magnesia system
title_short Energy, exergy, economic and environmental (4E) analyses of a cleaner fused magnesia system
title_sort energy exergy economic and environmental 4e analyses of a cleaner fused magnesia system
topic Fused magnesia system
Exergy destruction
Economic analysis
Three phase submerged furnace
Waste heat recovery
Environmental analysis
url http://www.sciencedirect.com/science/article/pii/S2214157X23004550
work_keys_str_mv AT tianchijiang energyexergyeconomicandenvironmental4eanalysesofacleanerfusedmagnesiasystem
AT weijunzhang energyexergyeconomicandenvironmental4eanalysesofacleanerfusedmagnesiasystem