Spectrum Analysis Enabled Periodic Feature Reconstruction Based Automatic Defect Detection System for Electroluminescence Images of Photovoltaic Modules

Electroluminescence (EL) imaging is a widely adopted method in quality assurance of the photovoltaic (PV) manufacturing industry. With the growing demand for high-quality PV products, automatic inspection methods based on machine vision have become an emerging area concern to replace manual inspecto...

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Main Authors: Jiachuan Yu, Yuan Yang, Hui Zhang, Han Sun, Zhisheng Zhang, Zhijie Xia, Jianxiong Zhu, Min Dai, Haiying Wen
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/13/2/332
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author Jiachuan Yu
Yuan Yang
Hui Zhang
Han Sun
Zhisheng Zhang
Zhijie Xia
Jianxiong Zhu
Min Dai
Haiying Wen
author_facet Jiachuan Yu
Yuan Yang
Hui Zhang
Han Sun
Zhisheng Zhang
Zhijie Xia
Jianxiong Zhu
Min Dai
Haiying Wen
author_sort Jiachuan Yu
collection DOAJ
description Electroluminescence (EL) imaging is a widely adopted method in quality assurance of the photovoltaic (PV) manufacturing industry. With the growing demand for high-quality PV products, automatic inspection methods based on machine vision have become an emerging area concern to replace manual inspectors. Therefore, this paper presents an automatic defect-inspection method for multi-cell monocrystalline PV modules with EL images. A processing routine is designed to extract the defect features of the PV module, eliminating the influence of the intrinsic structural features. Spectrum domain analysis is applied to effectively reconstruct an improved PV layout from a defective one by spectrum filtering in a certain direction. The reconstructed image is used to segment the PV module into cells and slices. Based on the segmentation, defect detection is carried out on individual cells or slices to detect cracks, breaks, and speckles. Robust performance has been achieved from experiments on many samples with varying illumination conditions and defect shapes/sizes, which shows the proposed method can efficiently distinguish intrinsic structural features from the defect features, enabling precise and speedy defect detections on multi-cell PV modules.
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spelling doaj.art-23b2fca47eff4636bf90cb57972e41c32023-11-23T21:12:14ZengMDPI AGMicromachines2072-666X2022-02-0113233210.3390/mi13020332Spectrum Analysis Enabled Periodic Feature Reconstruction Based Automatic Defect Detection System for Electroluminescence Images of Photovoltaic ModulesJiachuan Yu0Yuan Yang1Hui Zhang2Han Sun3Zhisheng Zhang4Zhijie Xia5Jianxiong Zhu6Min Dai7Haiying Wen8School of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaSchool of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaSchool of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaSchool of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaSchool of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaSchool of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaSchool of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaSchool of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaSchool of Mechanical Engineering, Southeast University, Nanjing 210096, ChinaElectroluminescence (EL) imaging is a widely adopted method in quality assurance of the photovoltaic (PV) manufacturing industry. With the growing demand for high-quality PV products, automatic inspection methods based on machine vision have become an emerging area concern to replace manual inspectors. Therefore, this paper presents an automatic defect-inspection method for multi-cell monocrystalline PV modules with EL images. A processing routine is designed to extract the defect features of the PV module, eliminating the influence of the intrinsic structural features. Spectrum domain analysis is applied to effectively reconstruct an improved PV layout from a defective one by spectrum filtering in a certain direction. The reconstructed image is used to segment the PV module into cells and slices. Based on the segmentation, defect detection is carried out on individual cells or slices to detect cracks, breaks, and speckles. Robust performance has been achieved from experiments on many samples with varying illumination conditions and defect shapes/sizes, which shows the proposed method can efficiently distinguish intrinsic structural features from the defect features, enabling precise and speedy defect detections on multi-cell PV modules.https://www.mdpi.com/2072-666X/13/2/332defect detectioncomputer visionspectrum analysisphotovoltaic moduleelectroluminescence image
spellingShingle Jiachuan Yu
Yuan Yang
Hui Zhang
Han Sun
Zhisheng Zhang
Zhijie Xia
Jianxiong Zhu
Min Dai
Haiying Wen
Spectrum Analysis Enabled Periodic Feature Reconstruction Based Automatic Defect Detection System for Electroluminescence Images of Photovoltaic Modules
Micromachines
defect detection
computer vision
spectrum analysis
photovoltaic module
electroluminescence image
title Spectrum Analysis Enabled Periodic Feature Reconstruction Based Automatic Defect Detection System for Electroluminescence Images of Photovoltaic Modules
title_full Spectrum Analysis Enabled Periodic Feature Reconstruction Based Automatic Defect Detection System for Electroluminescence Images of Photovoltaic Modules
title_fullStr Spectrum Analysis Enabled Periodic Feature Reconstruction Based Automatic Defect Detection System for Electroluminescence Images of Photovoltaic Modules
title_full_unstemmed Spectrum Analysis Enabled Periodic Feature Reconstruction Based Automatic Defect Detection System for Electroluminescence Images of Photovoltaic Modules
title_short Spectrum Analysis Enabled Periodic Feature Reconstruction Based Automatic Defect Detection System for Electroluminescence Images of Photovoltaic Modules
title_sort spectrum analysis enabled periodic feature reconstruction based automatic defect detection system for electroluminescence images of photovoltaic modules
topic defect detection
computer vision
spectrum analysis
photovoltaic module
electroluminescence image
url https://www.mdpi.com/2072-666X/13/2/332
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AT yuanyang spectrumanalysisenabledperiodicfeaturereconstructionbasedautomaticdefectdetectionsystemforelectroluminescenceimagesofphotovoltaicmodules
AT huizhang spectrumanalysisenabledperiodicfeaturereconstructionbasedautomaticdefectdetectionsystemforelectroluminescenceimagesofphotovoltaicmodules
AT hansun spectrumanalysisenabledperiodicfeaturereconstructionbasedautomaticdefectdetectionsystemforelectroluminescenceimagesofphotovoltaicmodules
AT zhishengzhang spectrumanalysisenabledperiodicfeaturereconstructionbasedautomaticdefectdetectionsystemforelectroluminescenceimagesofphotovoltaicmodules
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AT jianxiongzhu spectrumanalysisenabledperiodicfeaturereconstructionbasedautomaticdefectdetectionsystemforelectroluminescenceimagesofphotovoltaicmodules
AT mindai spectrumanalysisenabledperiodicfeaturereconstructionbasedautomaticdefectdetectionsystemforelectroluminescenceimagesofphotovoltaicmodules
AT haiyingwen spectrumanalysisenabledperiodicfeaturereconstructionbasedautomaticdefectdetectionsystemforelectroluminescenceimagesofphotovoltaicmodules