Impact of Bimodal Particle Size Distribution Ratio of Functional Calcium Carbonate Filler on Thermal and Flowability Properties of Polyamide 12
In previous investigations, it was shown that the melting, as well as crystallization behavior of polyamide 12, could be manipulated by adjusting the particle size distribution of calcium carbonate as a functional filler. It was demonstrated that the melt properties of this compound show a significa...
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MDPI AG
2021-01-01
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| Series: | Applied Sciences |
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| Online Access: | https://www.mdpi.com/2076-3417/11/2/641 |
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| author | Fabio Ippolito Gunter Hübner Tim Claypole Patrick Gane |
| author_facet | Fabio Ippolito Gunter Hübner Tim Claypole Patrick Gane |
| author_sort | Fabio Ippolito |
| collection | DOAJ |
| description | In previous investigations, it was shown that the melting, as well as crystallization behavior of polyamide 12, could be manipulated by adjusting the particle size distribution of calcium carbonate as a functional filler. It was demonstrated that the melt properties of this compound show a significant dependency on the filler volume-based particle size. As finer and narrower the calcium carbonate particles in the polymer matrix become, the less influence the filler has on the melting properties, influencing the melt flow less significantly than the same surface amount of broad size distribution coarse calcium carbonate filler particles. However, due to increased nucleation, the crystallization behavior on cooling showed a markedly more rapid onset in the case of fine sub-micrometer filler particle size. To control further and optimize the thermal response properties of a filling compound for improved properties in additive manufacturing processing through selective laser sintering, the possibility to combine precisely defined particle size distributions has been studied, thereby combining the benefits of each particle size range within the chosen material size distribution contributes to the matrix. The melt flow at 190 °C, the melting speed, melting and crystallization point as well as crystallization time at 170 °C were analyzed. The thermal and flow properties of a polyamide 12 matrix can potentially be optimized with a combination of a precise amount of coarse and fine calcium carbonate filler. The improvements were exemplified using a twin-screw extruder for compounding, indicating the potential for optimizing functionally filled polymer in additive manufacturing. |
| first_indexed | 2024-03-09T05:14:45Z |
| format | Article |
| id | doaj.art-23c5f76508a2405f8b6c38f2a332d31b |
| institution | Directory Open Access Journal |
| issn | 2076-3417 |
| language | English |
| last_indexed | 2024-03-09T05:14:45Z |
| publishDate | 2021-01-01 |
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| spelling | doaj.art-23c5f76508a2405f8b6c38f2a332d31b2023-12-03T12:46:34ZengMDPI AGApplied Sciences2076-34172021-01-0111264110.3390/app11020641Impact of Bimodal Particle Size Distribution Ratio of Functional Calcium Carbonate Filler on Thermal and Flowability Properties of Polyamide 12Fabio Ippolito0Gunter Hübner1Tim Claypole2Patrick Gane3Research and Development Department, Omya International AG, 4665 Oftringen, SwitzerlandDepartment of Printing and Media, Hochschule der Medien, 70569 Stuttgart, GermanyCollege of Engineering, Swansea University, Swansea SA2 8PP, UKSchool of Chemical Engineering, Department of Bioproducts and Biosystems, Aalto University, Aalto, 00076 Helsinki, FinlandIn previous investigations, it was shown that the melting, as well as crystallization behavior of polyamide 12, could be manipulated by adjusting the particle size distribution of calcium carbonate as a functional filler. It was demonstrated that the melt properties of this compound show a significant dependency on the filler volume-based particle size. As finer and narrower the calcium carbonate particles in the polymer matrix become, the less influence the filler has on the melting properties, influencing the melt flow less significantly than the same surface amount of broad size distribution coarse calcium carbonate filler particles. However, due to increased nucleation, the crystallization behavior on cooling showed a markedly more rapid onset in the case of fine sub-micrometer filler particle size. To control further and optimize the thermal response properties of a filling compound for improved properties in additive manufacturing processing through selective laser sintering, the possibility to combine precisely defined particle size distributions has been studied, thereby combining the benefits of each particle size range within the chosen material size distribution contributes to the matrix. The melt flow at 190 °C, the melting speed, melting and crystallization point as well as crystallization time at 170 °C were analyzed. The thermal and flow properties of a polyamide 12 matrix can potentially be optimized with a combination of a precise amount of coarse and fine calcium carbonate filler. The improvements were exemplified using a twin-screw extruder for compounding, indicating the potential for optimizing functionally filled polymer in additive manufacturing.https://www.mdpi.com/2076-3417/11/2/641polymer compositesadditive manufacturingfunctional calcium carbonate |
| spellingShingle | Fabio Ippolito Gunter Hübner Tim Claypole Patrick Gane Impact of Bimodal Particle Size Distribution Ratio of Functional Calcium Carbonate Filler on Thermal and Flowability Properties of Polyamide 12 Applied Sciences polymer composites additive manufacturing functional calcium carbonate |
| title | Impact of Bimodal Particle Size Distribution Ratio of Functional Calcium Carbonate Filler on Thermal and Flowability Properties of Polyamide 12 |
| title_full | Impact of Bimodal Particle Size Distribution Ratio of Functional Calcium Carbonate Filler on Thermal and Flowability Properties of Polyamide 12 |
| title_fullStr | Impact of Bimodal Particle Size Distribution Ratio of Functional Calcium Carbonate Filler on Thermal and Flowability Properties of Polyamide 12 |
| title_full_unstemmed | Impact of Bimodal Particle Size Distribution Ratio of Functional Calcium Carbonate Filler on Thermal and Flowability Properties of Polyamide 12 |
| title_short | Impact of Bimodal Particle Size Distribution Ratio of Functional Calcium Carbonate Filler on Thermal and Flowability Properties of Polyamide 12 |
| title_sort | impact of bimodal particle size distribution ratio of functional calcium carbonate filler on thermal and flowability properties of polyamide 12 |
| topic | polymer composites additive manufacturing functional calcium carbonate |
| url | https://www.mdpi.com/2076-3417/11/2/641 |
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