Operando monitoring of thermal runaway in commercial lithium-ion cells via advanced lab-on-fiber technologies

Abstract Operando monitoring of complex physical and chemical activities inside rechargeable lithium-ion batteries during thermal runaway is critical to understanding thermal runaway mechanisms and giving early warning of safety-related failure. However, most existing sensors cannot survive during s...

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Main Authors: Wenxin Mei, Zhi Liu, Chengdong Wang, Chuang Wu, Yubin Liu, Pengjie Liu, Xudong Xia, Xiaobin Xue, Xile Han, Jinhua Sun, Gaozhi Xiao, Hwa-yaw Tam, Jacques Albert, Qingsong Wang, Tuan Guo
Format: Article
Language:English
Published: Nature Portfolio 2023-08-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-023-40995-3
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author Wenxin Mei
Zhi Liu
Chengdong Wang
Chuang Wu
Yubin Liu
Pengjie Liu
Xudong Xia
Xiaobin Xue
Xile Han
Jinhua Sun
Gaozhi Xiao
Hwa-yaw Tam
Jacques Albert
Qingsong Wang
Tuan Guo
author_facet Wenxin Mei
Zhi Liu
Chengdong Wang
Chuang Wu
Yubin Liu
Pengjie Liu
Xudong Xia
Xiaobin Xue
Xile Han
Jinhua Sun
Gaozhi Xiao
Hwa-yaw Tam
Jacques Albert
Qingsong Wang
Tuan Guo
author_sort Wenxin Mei
collection DOAJ
description Abstract Operando monitoring of complex physical and chemical activities inside rechargeable lithium-ion batteries during thermal runaway is critical to understanding thermal runaway mechanisms and giving early warning of safety-related failure. However, most existing sensors cannot survive during such extremely hazardous thermal runaway processes (temperature up to 500 °C accompanied by fire and explosion). To address this, we develop a compact and multifunctional optical fiber sensor (12 mm in length and 125 µm in diameter) capable of insertion into commercial 18650 cells to continuously monitor internal temperature and pressure effects during cell thermal runaway. We observe a stable and reproducible correlation between the cell thermal runaway and the optical response. The sensor’s signal shows two internal pressure peaks corresponding to safety venting and initiation of thermal runaway. Further analysis reveals that a scalable solution for predicting imminent thermal runaway is the detection of the abrupt turning range of the differential curves of cell temperature and pressure, which corresponds to an internal transformation between the cell reversible and irreversible reactions. By raising an alert even before safety venting, this new operando measurement tool can provide crucial capabilities in cell safety assessment and warning of thermal runaway.
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spelling doaj.art-23cef0295e2842118ac00582e0ac6cee2023-11-20T09:58:05ZengNature PortfolioNature Communications2041-17232023-08-0114111210.1038/s41467-023-40995-3Operando monitoring of thermal runaway in commercial lithium-ion cells via advanced lab-on-fiber technologiesWenxin Mei0Zhi Liu1Chengdong Wang2Chuang Wu3Yubin Liu4Pengjie Liu5Xudong Xia6Xiaobin Xue7Xile Han8Jinhua Sun9Gaozhi Xiao10Hwa-yaw Tam11Jacques Albert12Qingsong Wang13Tuan Guo14State Key Laboratory of Fire Science, University of Science and Technology of ChinaInstitute of Photonics Technology, Jinan UniversityState Key Laboratory of Fire Science, University of Science and Technology of ChinaInstitute of Photonics Technology, Jinan UniversityInstitute of Photonics Technology, Jinan UniversityState Key Laboratory of Fire Science, University of Science and Technology of ChinaInstitute of Photonics Technology, Jinan UniversityInstitute of Photonics Technology, Jinan UniversityInstitute of Photonics Technology, Jinan UniversityState Key Laboratory of Fire Science, University of Science and Technology of ChinaAdvanced Electronics and Photonics Research Centre, National Research Council of CanadaDepartment of Electrical Engineering, The Hong Kong Polytechnic University, KowloonDepartment of Electronics, Carleton UniversityState Key Laboratory of Fire Science, University of Science and Technology of ChinaInstitute of Photonics Technology, Jinan UniversityAbstract Operando monitoring of complex physical and chemical activities inside rechargeable lithium-ion batteries during thermal runaway is critical to understanding thermal runaway mechanisms and giving early warning of safety-related failure. However, most existing sensors cannot survive during such extremely hazardous thermal runaway processes (temperature up to 500 °C accompanied by fire and explosion). To address this, we develop a compact and multifunctional optical fiber sensor (12 mm in length and 125 µm in diameter) capable of insertion into commercial 18650 cells to continuously monitor internal temperature and pressure effects during cell thermal runaway. We observe a stable and reproducible correlation between the cell thermal runaway and the optical response. The sensor’s signal shows two internal pressure peaks corresponding to safety venting and initiation of thermal runaway. Further analysis reveals that a scalable solution for predicting imminent thermal runaway is the detection of the abrupt turning range of the differential curves of cell temperature and pressure, which corresponds to an internal transformation between the cell reversible and irreversible reactions. By raising an alert even before safety venting, this new operando measurement tool can provide crucial capabilities in cell safety assessment and warning of thermal runaway.https://doi.org/10.1038/s41467-023-40995-3
spellingShingle Wenxin Mei
Zhi Liu
Chengdong Wang
Chuang Wu
Yubin Liu
Pengjie Liu
Xudong Xia
Xiaobin Xue
Xile Han
Jinhua Sun
Gaozhi Xiao
Hwa-yaw Tam
Jacques Albert
Qingsong Wang
Tuan Guo
Operando monitoring of thermal runaway in commercial lithium-ion cells via advanced lab-on-fiber technologies
Nature Communications
title Operando monitoring of thermal runaway in commercial lithium-ion cells via advanced lab-on-fiber technologies
title_full Operando monitoring of thermal runaway in commercial lithium-ion cells via advanced lab-on-fiber technologies
title_fullStr Operando monitoring of thermal runaway in commercial lithium-ion cells via advanced lab-on-fiber technologies
title_full_unstemmed Operando monitoring of thermal runaway in commercial lithium-ion cells via advanced lab-on-fiber technologies
title_short Operando monitoring of thermal runaway in commercial lithium-ion cells via advanced lab-on-fiber technologies
title_sort operando monitoring of thermal runaway in commercial lithium ion cells via advanced lab on fiber technologies
url https://doi.org/10.1038/s41467-023-40995-3
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