Experimental and mechanism research on carbothermal reduction of spodumene ore via vacuum

Considering the low resource utilisation rate and high environmental pollution afflicting the current technology for extracting Li from spodumene ore, this report proposes a clean process for the vacuum carbothermal reduction of spodumene ores for Li extraction, ferrosilicon alloy preparation, and a...

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Main Authors: Fei Lyu, Hao Du, Lei Shi, Yuan Tian, Xiao-Pan Zhang, Tao Qu, Bin Yang, Yong-Nian Dai
Format: Article
Language:English
Published: IOP Publishing 2020-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/abd138
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author Fei Lyu
Hao Du
Lei Shi
Yuan Tian
Xiao-Pan Zhang
Tao Qu
Bin Yang
Yong-Nian Dai
author_facet Fei Lyu
Hao Du
Lei Shi
Yuan Tian
Xiao-Pan Zhang
Tao Qu
Bin Yang
Yong-Nian Dai
author_sort Fei Lyu
collection DOAJ
description Considering the low resource utilisation rate and high environmental pollution afflicting the current technology for extracting Li from spodumene ore, this report proposes a clean process for the vacuum carbothermal reduction of spodumene ores for Li extraction, ferrosilicon alloy preparation, and alumina recovery. Thermodynamic analysis indicated that vacuum conditions can significantly promote the carbothermic reduction of spodumene ores and that the initial reaction temperature can be reduced by 480 K when an environmental pressure of 20 Pa is applied. According to the experimental results, two important factors in the above procedure are the reduction temperature and reduction time. When the reduction temperature was 1648 K and the reduction time 3 h, the reduction rate of Li in the spodumene ore exceeded 90%. Furthermore, the ferrosilicon alloy and alumina slag could be effectively separated from the reduction residue. The thermodynamic equilibrium simulation of the reduction process was combined with the experimental results to assess the vacuum carbothermal reduction mechanism of spodumene ores. Compared with the existing Li extraction approach, this method has the advantages of a straightforward process flow, almost zero waste water/waste residue production, environmental compatibility, and increased resource exploitation. Based on the above, this work provides new insights for advancing the conventional technology used for Li extraction from spodumene ores.
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spelling doaj.art-23dfe69e36df48338eed1457e490d6f82023-08-09T15:55:21ZengIOP PublishingMaterials Research Express2053-15912020-01-018101650510.1088/2053-1591/abd138Experimental and mechanism research on carbothermal reduction of spodumene ore via vacuumFei Lyu0https://orcid.org/0000-0002-2261-368XHao Du1Lei Shi2https://orcid.org/0000-0002-9951-3011Yuan Tian3https://orcid.org/0000-0002-6953-8218Xiao-Pan Zhang4Tao Qu5Bin Yang6Yong-Nian Dai7State Key Laboratory of Complex Nonferrous Metals Resources Clear Utilization, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; National Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, People’s Republic of ChinaNational Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, People’s Republic of China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology , Kunming 650093, People’s Republic of ChinaNational Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, People’s Republic of China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology , Kunming 650093, People’s Republic of ChinaNational Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, People’s Republic of China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology , Kunming 650093, People’s Republic of ChinaState Key Laboratory of Complex Nonferrous Metals Resources Clear Utilization, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; National Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, People’s Republic of ChinaState Key Laboratory of Complex Nonferrous Metals Resources Clear Utilization, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; National Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, People’s Republic of China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology , Kunming 650093, People’s Republic of ChinaState Key Laboratory of Complex Nonferrous Metals Resources Clear Utilization, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; National Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, People’s Republic of China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology , Kunming 650093, People’s Republic of ChinaState Key Laboratory of Complex Nonferrous Metals Resources Clear Utilization, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; National Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology , Kunming 650093, People’s Republic of China; Key Laboratory of Vacuum Metallurgy for Nonferrous Metal of Yunnan Province, Kunming 650093, People’s Republic of China; Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology , Kunming 650093, People’s Republic of ChinaConsidering the low resource utilisation rate and high environmental pollution afflicting the current technology for extracting Li from spodumene ore, this report proposes a clean process for the vacuum carbothermal reduction of spodumene ores for Li extraction, ferrosilicon alloy preparation, and alumina recovery. Thermodynamic analysis indicated that vacuum conditions can significantly promote the carbothermic reduction of spodumene ores and that the initial reaction temperature can be reduced by 480 K when an environmental pressure of 20 Pa is applied. According to the experimental results, two important factors in the above procedure are the reduction temperature and reduction time. When the reduction temperature was 1648 K and the reduction time 3 h, the reduction rate of Li in the spodumene ore exceeded 90%. Furthermore, the ferrosilicon alloy and alumina slag could be effectively separated from the reduction residue. The thermodynamic equilibrium simulation of the reduction process was combined with the experimental results to assess the vacuum carbothermal reduction mechanism of spodumene ores. Compared with the existing Li extraction approach, this method has the advantages of a straightforward process flow, almost zero waste water/waste residue production, environmental compatibility, and increased resource exploitation. Based on the above, this work provides new insights for advancing the conventional technology used for Li extraction from spodumene ores.https://doi.org/10.1088/2053-1591/abd138spodumene orecarbothermal reductionvacuumlithiumferrosilicon alloyalumina
spellingShingle Fei Lyu
Hao Du
Lei Shi
Yuan Tian
Xiao-Pan Zhang
Tao Qu
Bin Yang
Yong-Nian Dai
Experimental and mechanism research on carbothermal reduction of spodumene ore via vacuum
Materials Research Express
spodumene ore
carbothermal reduction
vacuum
lithium
ferrosilicon alloy
alumina
title Experimental and mechanism research on carbothermal reduction of spodumene ore via vacuum
title_full Experimental and mechanism research on carbothermal reduction of spodumene ore via vacuum
title_fullStr Experimental and mechanism research on carbothermal reduction of spodumene ore via vacuum
title_full_unstemmed Experimental and mechanism research on carbothermal reduction of spodumene ore via vacuum
title_short Experimental and mechanism research on carbothermal reduction of spodumene ore via vacuum
title_sort experimental and mechanism research on carbothermal reduction of spodumene ore via vacuum
topic spodumene ore
carbothermal reduction
vacuum
lithium
ferrosilicon alloy
alumina
url https://doi.org/10.1088/2053-1591/abd138
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