Synchronising Off-Site Fabrication with On-Site Production in Construction

The aim of this study is to explore how offsite fabrication (OSF) can be tightly coupled with production and assembly on-site. Prefabrication is a production method that has potential to yield significant productivity and sustainability improvements in the construction industry. Failure to synchroni...

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Main Authors: Alan Mossman, Saad Sarhan
Format: Article
Language:English
Published: UTS ePRESS 2021-08-01
Series:Construction Economics and Building
Subjects:
Online Access:https://epress.lib.uts.edu.au/journals/index.php/AJCEB/article/view/7638
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author Alan Mossman
Saad Sarhan
author_facet Alan Mossman
Saad Sarhan
author_sort Alan Mossman
collection DOAJ
description The aim of this study is to explore how offsite fabrication (OSF) can be tightly coupled with production and assembly on-site. Prefabrication is a production method that has potential to yield significant productivity and sustainability improvements in the construction industry. Failure to synchronise production in the factory with on-site production can lead to financial losses for the client/owner, main contractor and subcontractors as well as to delays in the construction schedule. The study draws on two case-studies and the authors’ experiences in the context of a critical review of literature on the concepts of flow and Just-in-time (JIT) construction delivery. The findings show the value of a buffer between suppliers, fabricators and the site as a way to help the whole supply team create production flow and more environmentally friendly results. A buffer can help while the team is learning to use collaborative short-term planning to create predictable production. The paper recommends ways to synchronise OSF with on-site production. The paper provides practitioners with ideas to reduce both work waiting for workers (or robots) and workers (or robots) waiting for work – and it contributes to theory by raising more questions for further research.
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spelling doaj.art-24049f67956744e090ceb944efad56422022-12-21T23:18:38ZengUTS ePRESSConstruction Economics and Building2204-90292021-08-0121310.5130/AJCEB.v21i3.7638Synchronising Off-Site Fabrication with On-Site Production in ConstructionAlan Mossman0Saad Sarhan1The Change BusinessSchool of Architecture and the Built Environment University of Lincoln. Brayford Pool, Lincoln, Lincolnshire. LN6 7TSThe aim of this study is to explore how offsite fabrication (OSF) can be tightly coupled with production and assembly on-site. Prefabrication is a production method that has potential to yield significant productivity and sustainability improvements in the construction industry. Failure to synchronise production in the factory with on-site production can lead to financial losses for the client/owner, main contractor and subcontractors as well as to delays in the construction schedule. The study draws on two case-studies and the authors’ experiences in the context of a critical review of literature on the concepts of flow and Just-in-time (JIT) construction delivery. The findings show the value of a buffer between suppliers, fabricators and the site as a way to help the whole supply team create production flow and more environmentally friendly results. A buffer can help while the team is learning to use collaborative short-term planning to create predictable production. The paper recommends ways to synchronise OSF with on-site production. The paper provides practitioners with ideas to reduce both work waiting for workers (or robots) and workers (or robots) waiting for work – and it contributes to theory by raising more questions for further research.https://epress.lib.uts.edu.au/journals/index.php/AJCEB/article/view/7638Lean ConstructionSustainabilityProductionJust-in-TimePre-fabrication
spellingShingle Alan Mossman
Saad Sarhan
Synchronising Off-Site Fabrication with On-Site Production in Construction
Construction Economics and Building
Lean Construction
Sustainability
Production
Just-in-Time
Pre-fabrication
title Synchronising Off-Site Fabrication with On-Site Production in Construction
title_full Synchronising Off-Site Fabrication with On-Site Production in Construction
title_fullStr Synchronising Off-Site Fabrication with On-Site Production in Construction
title_full_unstemmed Synchronising Off-Site Fabrication with On-Site Production in Construction
title_short Synchronising Off-Site Fabrication with On-Site Production in Construction
title_sort synchronising off site fabrication with on site production in construction
topic Lean Construction
Sustainability
Production
Just-in-Time
Pre-fabrication
url https://epress.lib.uts.edu.au/journals/index.php/AJCEB/article/view/7638
work_keys_str_mv AT alanmossman synchronisingoffsitefabricationwithonsiteproductioninconstruction
AT saadsarhan synchronisingoffsitefabricationwithonsiteproductioninconstruction