The Influence of Surface Quality on Flow Length and Micro-Mechanical Properties of Polycarbonate

This study describes the influence of polymer flow length on mechanical properties of tested polymer, specifically polycarbonate. The flow length was examined in a spiral shaped mould. The mould cavity’s surface was machined by several methods, which led to differing roughness of the surface. The ca...

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Main Authors: Martin Ovsik, Michal Stanek, Adam Dockal, Petr Fluxa, Vlastimil Chalupa
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/20/5910
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author Martin Ovsik
Michal Stanek
Adam Dockal
Petr Fluxa
Vlastimil Chalupa
author_facet Martin Ovsik
Michal Stanek
Adam Dockal
Petr Fluxa
Vlastimil Chalupa
author_sort Martin Ovsik
collection DOAJ
description This study describes the influence of polymer flow length on mechanical properties of tested polymer, specifically polycarbonate. The flow length was examined in a spiral shaped mould. The mould cavity’s surface was machined by several methods, which led to differing roughness of the surface. The cavity was finished by milling, grinding and polishing. In order to thoroughly understand the influence of the mould surface quality on the flow length, varying processing parameters, specifically the pressure, were used. The polymer part was divided into several segments, in which the micro-mechanical properties, such as hardness and indentation modulus were measured. The results of this study provide interesting data concerning the flow length, which was up to 3% longer for rougher surfaces, but shorter in cavities with polished surface. These results are in disagreement with the commonly practiced theory, which states that better surface quality leads to greater flow length. Furthermore, evaluation of the micro-mechanical properties measured along the flow path demonstrated significant variance in researched properties, which increased by 35% (indentation hardness) and 86% by indentation modulus) in latter segments of the spiral in comparison with the gate.
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spelling doaj.art-240d9eb2760d4fa8b909412d2428d69c2023-11-22T18:55:48ZengMDPI AGMaterials1996-19442021-10-011420591010.3390/ma14205910The Influence of Surface Quality on Flow Length and Micro-Mechanical Properties of PolycarbonateMartin Ovsik0Michal Stanek1Adam Dockal2Petr Fluxa3Vlastimil Chalupa4Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlín, Czech RepublicFaculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlín, Czech RepublicFaculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlín, Czech RepublicFaculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlín, Czech RepublicFaculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlín, Czech RepublicThis study describes the influence of polymer flow length on mechanical properties of tested polymer, specifically polycarbonate. The flow length was examined in a spiral shaped mould. The mould cavity’s surface was machined by several methods, which led to differing roughness of the surface. The cavity was finished by milling, grinding and polishing. In order to thoroughly understand the influence of the mould surface quality on the flow length, varying processing parameters, specifically the pressure, were used. The polymer part was divided into several segments, in which the micro-mechanical properties, such as hardness and indentation modulus were measured. The results of this study provide interesting data concerning the flow length, which was up to 3% longer for rougher surfaces, but shorter in cavities with polished surface. These results are in disagreement with the commonly practiced theory, which states that better surface quality leads to greater flow length. Furthermore, evaluation of the micro-mechanical properties measured along the flow path demonstrated significant variance in researched properties, which increased by 35% (indentation hardness) and 86% by indentation modulus) in latter segments of the spiral in comparison with the gate.https://www.mdpi.com/1996-1944/14/20/5910polycarbonateflow lengthsurface qualitymicro-mechanical propertieshardness
spellingShingle Martin Ovsik
Michal Stanek
Adam Dockal
Petr Fluxa
Vlastimil Chalupa
The Influence of Surface Quality on Flow Length and Micro-Mechanical Properties of Polycarbonate
Materials
polycarbonate
flow length
surface quality
micro-mechanical properties
hardness
title The Influence of Surface Quality on Flow Length and Micro-Mechanical Properties of Polycarbonate
title_full The Influence of Surface Quality on Flow Length and Micro-Mechanical Properties of Polycarbonate
title_fullStr The Influence of Surface Quality on Flow Length and Micro-Mechanical Properties of Polycarbonate
title_full_unstemmed The Influence of Surface Quality on Flow Length and Micro-Mechanical Properties of Polycarbonate
title_short The Influence of Surface Quality on Flow Length and Micro-Mechanical Properties of Polycarbonate
title_sort influence of surface quality on flow length and micro mechanical properties of polycarbonate
topic polycarbonate
flow length
surface quality
micro-mechanical properties
hardness
url https://www.mdpi.com/1996-1944/14/20/5910
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