Copper precipitation as consequence of steel corrosion in a flow-through experiment mimicking a geothermal production well

Abstract Decreasing production rates and massive precipitation of native copper (Cu(0)) were observed in the production well at the geothermal research facility Groß Schönebeck (Germany). The Cu precipitates filling up the well are a product of an electrochemical corrosion reaction between dissolved...

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Main Authors: Simona Regenspurg, Ives Geigenmüller, Harald Milsch, Michael Kühn
Format: Article
Language:English
Published: SpringerOpen 2017-07-01
Series:Geothermal Energy
Subjects:
Online Access:http://link.springer.com/article/10.1186/s40517-017-0069-9
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author Simona Regenspurg
Ives Geigenmüller
Harald Milsch
Michael Kühn
author_facet Simona Regenspurg
Ives Geigenmüller
Harald Milsch
Michael Kühn
author_sort Simona Regenspurg
collection DOAJ
description Abstract Decreasing production rates and massive precipitation of native copper (Cu(0)) were observed in the production well at the geothermal research facility Groß Schönebeck (Germany). The Cu precipitates filling up the well are a product of an electrochemical corrosion reaction between dissolved copper (Cu2+, Cu+) in the brine and iron (Fe(0)) of the carbon steel liner. It was hypothesized that this reaction occurs not only within the borehole, but also on the outside of the casing at contact between casing and reservoir rock as well as in the pores of the reservoir rock. To verify the assumption of potential clogging of the rock pores as well as to quantify the reaction and to determine reaction kinetics, a flow-through experiment was designed mimicking the reaction at depth of the well between sandstone samples (24 cm3 Fontainebleau), steel (carbon steel or stainless steel), and artificial formation water containing 1 mM Cu2+ at oxic or anoxic (O2 < 0.2 mg/L) conditions in dependence of temperature and salinity. Obtained experimental data served as input for a numerical reaction model to deepen the process understanding and that ultimately should be used to predict processes in the geothermal reservoir. Results showed that (1) with increasing temperature, the reaction rate of the electrochemical reaction increased. (2) High amounts of sodium and calcium chloride (NaCl + CaCl2) in the solution decreased the overall reaction inasmuch more Fe and less Cu was measured in the salt-poor solutions over time. (3) Strongest oxidation was observed in oxic experiments when not only native copper but also iron hydroxides were identified after the experiments in the pore space of the rock samples. (4) No reaction products were observed when stainless steel was used instead of carbon steel to react with the Cu2+ solution. A numerical flow-through reactor model was developed for PHREEQC based on the assumption that Fe(0) corrosion is kinetically controlled and subsequent Cu(0) precipitation occurs in thermodynamic equilibrium within the investigated experimental set-up. Calculated coefficients of determination comparing measured and simulated reaction rates for Fe and Cu underline the validity of the approach.
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spelling doaj.art-245ee09e111d4314a6b674f5385b9ebd2022-12-22T01:54:43ZengSpringerOpenGeothermal Energy2195-97062017-07-015111510.1186/s40517-017-0069-9Copper precipitation as consequence of steel corrosion in a flow-through experiment mimicking a geothermal production wellSimona Regenspurg0Ives Geigenmüller1Harald Milsch2Michael Kühn3Section 6.2 Geothermal Energy Systems, GFZ German Research Centre for Geosciences, International Centre for Geothermal Research (ICGR)Applied Geosciences, Technical University of BerlinSection 6.2 Geothermal Energy Systems, GFZ German Research Centre for Geosciences, International Centre for Geothermal Research (ICGR)3.4 Fuid Systems Modelling, GFZ German Research Centre for GeosciencesAbstract Decreasing production rates and massive precipitation of native copper (Cu(0)) were observed in the production well at the geothermal research facility Groß Schönebeck (Germany). The Cu precipitates filling up the well are a product of an electrochemical corrosion reaction between dissolved copper (Cu2+, Cu+) in the brine and iron (Fe(0)) of the carbon steel liner. It was hypothesized that this reaction occurs not only within the borehole, but also on the outside of the casing at contact between casing and reservoir rock as well as in the pores of the reservoir rock. To verify the assumption of potential clogging of the rock pores as well as to quantify the reaction and to determine reaction kinetics, a flow-through experiment was designed mimicking the reaction at depth of the well between sandstone samples (24 cm3 Fontainebleau), steel (carbon steel or stainless steel), and artificial formation water containing 1 mM Cu2+ at oxic or anoxic (O2 < 0.2 mg/L) conditions in dependence of temperature and salinity. Obtained experimental data served as input for a numerical reaction model to deepen the process understanding and that ultimately should be used to predict processes in the geothermal reservoir. Results showed that (1) with increasing temperature, the reaction rate of the electrochemical reaction increased. (2) High amounts of sodium and calcium chloride (NaCl + CaCl2) in the solution decreased the overall reaction inasmuch more Fe and less Cu was measured in the salt-poor solutions over time. (3) Strongest oxidation was observed in oxic experiments when not only native copper but also iron hydroxides were identified after the experiments in the pore space of the rock samples. (4) No reaction products were observed when stainless steel was used instead of carbon steel to react with the Cu2+ solution. A numerical flow-through reactor model was developed for PHREEQC based on the assumption that Fe(0) corrosion is kinetically controlled and subsequent Cu(0) precipitation occurs in thermodynamic equilibrium within the investigated experimental set-up. Calculated coefficients of determination comparing measured and simulated reaction rates for Fe and Cu underline the validity of the approach.http://link.springer.com/article/10.1186/s40517-017-0069-9Saline fluidsElevated temperatureCopperCarbon steelFlow-through experimentsElectrochemical reaction
spellingShingle Simona Regenspurg
Ives Geigenmüller
Harald Milsch
Michael Kühn
Copper precipitation as consequence of steel corrosion in a flow-through experiment mimicking a geothermal production well
Geothermal Energy
Saline fluids
Elevated temperature
Copper
Carbon steel
Flow-through experiments
Electrochemical reaction
title Copper precipitation as consequence of steel corrosion in a flow-through experiment mimicking a geothermal production well
title_full Copper precipitation as consequence of steel corrosion in a flow-through experiment mimicking a geothermal production well
title_fullStr Copper precipitation as consequence of steel corrosion in a flow-through experiment mimicking a geothermal production well
title_full_unstemmed Copper precipitation as consequence of steel corrosion in a flow-through experiment mimicking a geothermal production well
title_short Copper precipitation as consequence of steel corrosion in a flow-through experiment mimicking a geothermal production well
title_sort copper precipitation as consequence of steel corrosion in a flow through experiment mimicking a geothermal production well
topic Saline fluids
Elevated temperature
Copper
Carbon steel
Flow-through experiments
Electrochemical reaction
url http://link.springer.com/article/10.1186/s40517-017-0069-9
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AT haraldmilsch copperprecipitationasconsequenceofsteelcorrosioninaflowthroughexperimentmimickingageothermalproductionwell
AT michaelkuhn copperprecipitationasconsequenceofsteelcorrosioninaflowthroughexperimentmimickingageothermalproductionwell