Tailoring the Microstructure of Laser-Additive-Manufactured Titanium Aluminide Alloys via In Situ Alloying and Parameter Variation

Titanium aluminide (TiAl) alloys have emerged as promising materials for high-temperature applications due to their unique combination of high-temperature strength, low density, and excellent oxidation resistance. However, the fabrication of TiAl alloys using conventional methods is challenging due...

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Main Authors: Igor Polozov, Victoria Sokolova, Anna Gracheva, Anatoly Popovich
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/8/1429
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author Igor Polozov
Victoria Sokolova
Anna Gracheva
Anatoly Popovich
author_facet Igor Polozov
Victoria Sokolova
Anna Gracheva
Anatoly Popovich
author_sort Igor Polozov
collection DOAJ
description Titanium aluminide (TiAl) alloys have emerged as promising materials for high-temperature applications due to their unique combination of high-temperature strength, low density, and excellent oxidation resistance. However, the fabrication of TiAl alloys using conventional methods is challenging due to their high melting points and limited ductility. Selective laser melting (SLM), an additive manufacturing technique, offers a viable solution for producing TiAl alloys with intricate geometries and the potential for tailoring their microstructure. This study investigates the effect of in situ copper alloying and multiple laser scans on the microstructure and mechanical properties of TiAl-based alloys fabricated using SLM. The results demonstrate that copper alloying enhances the formation of the α<sub>2</sub>-Ti<sub>3</sub>Al phase, refines the microstructure, and improves the mechanical properties of TiAl alloys. Multiple laser scans allow for the creation of distinct microstructural regions within a single component, enabling the tailoring of properties that are suitable for specific operating conditions. The findings provide valuable insights into the fabrication and optimization of TiAl intermetallic alloys with diverse applications.
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spelling doaj.art-24890b505dba4638b4c345ca9026ee262023-11-19T02:11:04ZengMDPI AGMetals2075-47012023-08-01138142910.3390/met13081429Tailoring the Microstructure of Laser-Additive-Manufactured Titanium Aluminide Alloys via In Situ Alloying and Parameter VariationIgor Polozov0Victoria Sokolova1Anna Gracheva2Anatoly Popovich3Institute of Mechanical Engineering, Materials, and Transport, Peter the Great St. Petersburg Polytechnic University (SPbPU), Polytechnicheskaya, 29, St. Petersburg 195251, RussiaInstitute of Mechanical Engineering, Materials, and Transport, Peter the Great St. Petersburg Polytechnic University (SPbPU), Polytechnicheskaya, 29, St. Petersburg 195251, RussiaInstitute of Mechanical Engineering, Materials, and Transport, Peter the Great St. Petersburg Polytechnic University (SPbPU), Polytechnicheskaya, 29, St. Petersburg 195251, RussiaInstitute of Mechanical Engineering, Materials, and Transport, Peter the Great St. Petersburg Polytechnic University (SPbPU), Polytechnicheskaya, 29, St. Petersburg 195251, RussiaTitanium aluminide (TiAl) alloys have emerged as promising materials for high-temperature applications due to their unique combination of high-temperature strength, low density, and excellent oxidation resistance. However, the fabrication of TiAl alloys using conventional methods is challenging due to their high melting points and limited ductility. Selective laser melting (SLM), an additive manufacturing technique, offers a viable solution for producing TiAl alloys with intricate geometries and the potential for tailoring their microstructure. This study investigates the effect of in situ copper alloying and multiple laser scans on the microstructure and mechanical properties of TiAl-based alloys fabricated using SLM. The results demonstrate that copper alloying enhances the formation of the α<sub>2</sub>-Ti<sub>3</sub>Al phase, refines the microstructure, and improves the mechanical properties of TiAl alloys. Multiple laser scans allow for the creation of distinct microstructural regions within a single component, enabling the tailoring of properties that are suitable for specific operating conditions. The findings provide valuable insights into the fabrication and optimization of TiAl intermetallic alloys with diverse applications.https://www.mdpi.com/2075-4701/13/8/1429titanium aluminideadditive manufacturingin situ alloyingselective laser meltingTi4822
spellingShingle Igor Polozov
Victoria Sokolova
Anna Gracheva
Anatoly Popovich
Tailoring the Microstructure of Laser-Additive-Manufactured Titanium Aluminide Alloys via In Situ Alloying and Parameter Variation
Metals
titanium aluminide
additive manufacturing
in situ alloying
selective laser melting
Ti4822
title Tailoring the Microstructure of Laser-Additive-Manufactured Titanium Aluminide Alloys via In Situ Alloying and Parameter Variation
title_full Tailoring the Microstructure of Laser-Additive-Manufactured Titanium Aluminide Alloys via In Situ Alloying and Parameter Variation
title_fullStr Tailoring the Microstructure of Laser-Additive-Manufactured Titanium Aluminide Alloys via In Situ Alloying and Parameter Variation
title_full_unstemmed Tailoring the Microstructure of Laser-Additive-Manufactured Titanium Aluminide Alloys via In Situ Alloying and Parameter Variation
title_short Tailoring the Microstructure of Laser-Additive-Manufactured Titanium Aluminide Alloys via In Situ Alloying and Parameter Variation
title_sort tailoring the microstructure of laser additive manufactured titanium aluminide alloys via in situ alloying and parameter variation
topic titanium aluminide
additive manufacturing
in situ alloying
selective laser melting
Ti4822
url https://www.mdpi.com/2075-4701/13/8/1429
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AT annagracheva tailoringthemicrostructureoflaseradditivemanufacturedtitaniumaluminidealloysviainsitualloyingandparametervariation
AT anatolypopovich tailoringthemicrostructureoflaseradditivemanufacturedtitaniumaluminidealloysviainsitualloyingandparametervariation