Analysis of Deformation, the Stressed State and Fracture Predictions for Cogging Shafts with Convex Anvils

In this article, a new manner of cogging a forging (type: shaft), consisting in the application of a two-stage process composed of preliminary shaping in convex anvils, and also principal forging in flat or shaped anvils, is presented. A new manner of forging brought about the formation of favorable...

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Main Author: Marcin Kukuryk
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/11/3113
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author Marcin Kukuryk
author_facet Marcin Kukuryk
author_sort Marcin Kukuryk
collection DOAJ
description In this article, a new manner of cogging a forging (type: shaft), consisting in the application of a two-stage process composed of preliminary shaping in convex anvils, and also principal forging in flat or shaped anvils, is presented. A new manner of forging brought about the formation of favorable conditions for achieving the maximum values of the effective strain in the central part of a forging, accompanied by a simultaneous absence of tensile stresses, which was exerting a favorable influence upon reforging the axial zone of an ingot. What was determined, was the effective geometric shapes of convex anvils; the efficiency of different technological parameters in the case of the intensity of reforging the axial zone of an ingot was analyzed as well. The investigations were complemented by means of predicting the formation of ductile fractures in the course of forging with the application of three different ductile fracture criteria. The comparison of theoretical and experimental outcomes of investigations indicates a good level of being commensurate.
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spelling doaj.art-2529fe07fb5141368cdf6347919a359a2023-11-21T22:59:21ZengMDPI AGMaterials1996-19442021-06-011411311310.3390/ma14113113Analysis of Deformation, the Stressed State and Fracture Predictions for Cogging Shafts with Convex AnvilsMarcin Kukuryk0Faculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, 42-200 Czestochowa, PolandIn this article, a new manner of cogging a forging (type: shaft), consisting in the application of a two-stage process composed of preliminary shaping in convex anvils, and also principal forging in flat or shaped anvils, is presented. A new manner of forging brought about the formation of favorable conditions for achieving the maximum values of the effective strain in the central part of a forging, accompanied by a simultaneous absence of tensile stresses, which was exerting a favorable influence upon reforging the axial zone of an ingot. What was determined, was the effective geometric shapes of convex anvils; the efficiency of different technological parameters in the case of the intensity of reforging the axial zone of an ingot was analyzed as well. The investigations were complemented by means of predicting the formation of ductile fractures in the course of forging with the application of three different ductile fracture criteria. The comparison of theoretical and experimental outcomes of investigations indicates a good level of being commensurate.https://www.mdpi.com/1996-1944/14/11/3113coggingconvex anvilsFEMstrainstressdamage
spellingShingle Marcin Kukuryk
Analysis of Deformation, the Stressed State and Fracture Predictions for Cogging Shafts with Convex Anvils
Materials
cogging
convex anvils
FEM
strain
stress
damage
title Analysis of Deformation, the Stressed State and Fracture Predictions for Cogging Shafts with Convex Anvils
title_full Analysis of Deformation, the Stressed State and Fracture Predictions for Cogging Shafts with Convex Anvils
title_fullStr Analysis of Deformation, the Stressed State and Fracture Predictions for Cogging Shafts with Convex Anvils
title_full_unstemmed Analysis of Deformation, the Stressed State and Fracture Predictions for Cogging Shafts with Convex Anvils
title_short Analysis of Deformation, the Stressed State and Fracture Predictions for Cogging Shafts with Convex Anvils
title_sort analysis of deformation the stressed state and fracture predictions for cogging shafts with convex anvils
topic cogging
convex anvils
FEM
strain
stress
damage
url https://www.mdpi.com/1996-1944/14/11/3113
work_keys_str_mv AT marcinkukuryk analysisofdeformationthestressedstateandfracturepredictionsforcoggingshaftswithconvexanvils