Simulation and Experimental Study of a Novel Negative-Pressure Flapper–Nozzle Mechanism

As the manufacturing industry evolves, the significance of control valve positioners in chemical production escalates. The flapper–nozzle system, the heart of control valve positioners, directly influences the linearity of system control. Presently, studies on the flapper–nozzle system primarily foc...

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Main Authors: Aixiang Ma, Heruizhi Xiao, Xihao Yan, Xianghao Kong, Feng Rong, Lu Zhang, Sihai Zhao
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/15/1/55
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author Aixiang Ma
Heruizhi Xiao
Xihao Yan
Xianghao Kong
Feng Rong
Lu Zhang
Sihai Zhao
author_facet Aixiang Ma
Heruizhi Xiao
Xihao Yan
Xianghao Kong
Feng Rong
Lu Zhang
Sihai Zhao
author_sort Aixiang Ma
collection DOAJ
description As the manufacturing industry evolves, the significance of control valve positioners in chemical production escalates. The flapper–nozzle system, the heart of control valve positioners, directly influences the linearity of system control. Presently, studies on the flapper–nozzle system primarily focus on dynamic system modeling and computational fluid dynamics simulations. However, traditional flapper–nozzle mechanisms often fail to achieve linear control objectives. This paper proposes a novel negative-pressure nozzle structure to tackle this issue, combining computational fluid dynamics and experimental methods, and considering gas compressibility during high-speed flow. Both simulation and experimental results suggest that the new structure improves the supply air pressure and broadens the linear pressure output range of the system, showing significant potential for practical applications.
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spelling doaj.art-254f54df9ca745aebbf81cc560effb2a2024-01-26T17:43:34ZengMDPI AGMicromachines2072-666X2023-12-011515510.3390/mi15010055Simulation and Experimental Study of a Novel Negative-Pressure Flapper–Nozzle MechanismAixiang Ma0Heruizhi Xiao1Xihao Yan2Xianghao Kong3Feng Rong4Lu Zhang5Sihai Zhao6School of Mechanical and Electrical Engineering, China University of Mining & Technology, Beijing 100083, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Beijing 100083, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Beijing 100083, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Beijing 100083, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Beijing 100083, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Beijing 100083, ChinaSchool of Mechanical and Electrical Engineering, China University of Mining & Technology, Beijing 100083, ChinaAs the manufacturing industry evolves, the significance of control valve positioners in chemical production escalates. The flapper–nozzle system, the heart of control valve positioners, directly influences the linearity of system control. Presently, studies on the flapper–nozzle system primarily focus on dynamic system modeling and computational fluid dynamics simulations. However, traditional flapper–nozzle mechanisms often fail to achieve linear control objectives. This paper proposes a novel negative-pressure nozzle structure to tackle this issue, combining computational fluid dynamics and experimental methods, and considering gas compressibility during high-speed flow. Both simulation and experimental results suggest that the new structure improves the supply air pressure and broadens the linear pressure output range of the system, showing significant potential for practical applications.https://www.mdpi.com/2072-666X/15/1/55adjusting valve positionerflapper–nozzlenegative-pressure nozzleCFDcompressible fluid
spellingShingle Aixiang Ma
Heruizhi Xiao
Xihao Yan
Xianghao Kong
Feng Rong
Lu Zhang
Sihai Zhao
Simulation and Experimental Study of a Novel Negative-Pressure Flapper–Nozzle Mechanism
Micromachines
adjusting valve positioner
flapper–nozzle
negative-pressure nozzle
CFD
compressible fluid
title Simulation and Experimental Study of a Novel Negative-Pressure Flapper–Nozzle Mechanism
title_full Simulation and Experimental Study of a Novel Negative-Pressure Flapper–Nozzle Mechanism
title_fullStr Simulation and Experimental Study of a Novel Negative-Pressure Flapper–Nozzle Mechanism
title_full_unstemmed Simulation and Experimental Study of a Novel Negative-Pressure Flapper–Nozzle Mechanism
title_short Simulation and Experimental Study of a Novel Negative-Pressure Flapper–Nozzle Mechanism
title_sort simulation and experimental study of a novel negative pressure flapper nozzle mechanism
topic adjusting valve positioner
flapper–nozzle
negative-pressure nozzle
CFD
compressible fluid
url https://www.mdpi.com/2072-666X/15/1/55
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