Ultra-low carbon lightweight engineered cementitious composite: Design and material characterization

Lightweight engineered cementitious composites (LWECC) are prized for their exceptional tensile performance, durability, and low self-weight. However, the elevated cement usage in ECC results in a substantial carbon footprint, thus placing significant ecological pressures. This study employed calciu...

Full description

Bibliographic Details
Main Authors: Bo-Yu Deng, Kang-Tai Yan, Zi-Ming Tang, Guo-Rong Liu, Feng Qi, Xu-Yang Li, Ling-Zhi Li
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:Case Studies in Construction Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214509523006162
_version_ 1797454611969212416
author Bo-Yu Deng
Kang-Tai Yan
Zi-Ming Tang
Guo-Rong Liu
Feng Qi
Xu-Yang Li
Ling-Zhi Li
author_facet Bo-Yu Deng
Kang-Tai Yan
Zi-Ming Tang
Guo-Rong Liu
Feng Qi
Xu-Yang Li
Ling-Zhi Li
author_sort Bo-Yu Deng
collection DOAJ
description Lightweight engineered cementitious composites (LWECC) are prized for their exceptional tensile performance, durability, and low self-weight. However, the elevated cement usage in ECC results in a substantial carbon footprint, thus placing significant ecological pressures. This study employed calcium sulfoaluminate-activated supersulfated cement (CSA-SSC) to develop the ultra-low carbon LWECC. The influence of silica fume, lightweight filler, PE fiber contents and water-to-binder ratio on the mechanical characteristics of ULL-ECC were investigated, in terms of density, tensile and compressive properties. The fracture toughness test, single-crack tensile test, mercury intrusion porosimeter (MIP), scanning electronic microscope (SEM) and X-ray diffraction (XRD) analysis were conducted to establish a connection between macro behavior and micro-scale performance. The results reveal ULL-ECC's remarkable tensile behavior, demonstrating a tensile strength of 7.1 MPa and an impressive strain capacity of 12.6%, with compressive strengths ranging from 50.3 MPa to 65.1 MPa. The carbon footprint of ULL-ECC accounts to only 35% of conventional concrete and 22% of traditional ECC. Through the synergistic utilization of eco-friendly FAC, CSA-SSC, and high-strength PE fiber, ULL-ECC not only showcases exceptional mechanical properties but also embodies a substantial improvement in sustainability, coupled with a reduction in self-weight.
first_indexed 2024-03-09T15:39:39Z
format Article
id doaj.art-2553a2640a6d4b508f6729862024512f
institution Directory Open Access Journal
issn 2214-5095
language English
last_indexed 2024-03-09T15:39:39Z
publishDate 2023-12-01
publisher Elsevier
record_format Article
series Case Studies in Construction Materials
spelling doaj.art-2553a2640a6d4b508f6729862024512f2023-11-25T04:48:48ZengElsevierCase Studies in Construction Materials2214-50952023-12-0119e02436Ultra-low carbon lightweight engineered cementitious composite: Design and material characterizationBo-Yu Deng0Kang-Tai Yan1Zi-Ming Tang2Guo-Rong Liu3Feng Qi4Xu-Yang Li5Ling-Zhi Li6College of Civil Engineering, Tongji University, Shanghai, ChinaCollege of Civil Engineering, Tongji University, Shanghai, ChinaCollege of Civil Engineering, Tongji University, Shanghai, China; Corresponding author.Ningxia Institute of Building Science Research Group Co., Ltd, Ningxia 750021, ChinaNingxia Institute of Building Science Research Group Co., Ltd, Ningxia 750021, ChinaCollege of Civil Engineering, Tongji University, Shanghai, ChinaCollege of Civil Engineering, Tongji University, Shanghai, ChinaLightweight engineered cementitious composites (LWECC) are prized for their exceptional tensile performance, durability, and low self-weight. However, the elevated cement usage in ECC results in a substantial carbon footprint, thus placing significant ecological pressures. This study employed calcium sulfoaluminate-activated supersulfated cement (CSA-SSC) to develop the ultra-low carbon LWECC. The influence of silica fume, lightweight filler, PE fiber contents and water-to-binder ratio on the mechanical characteristics of ULL-ECC were investigated, in terms of density, tensile and compressive properties. The fracture toughness test, single-crack tensile test, mercury intrusion porosimeter (MIP), scanning electronic microscope (SEM) and X-ray diffraction (XRD) analysis were conducted to establish a connection between macro behavior and micro-scale performance. The results reveal ULL-ECC's remarkable tensile behavior, demonstrating a tensile strength of 7.1 MPa and an impressive strain capacity of 12.6%, with compressive strengths ranging from 50.3 MPa to 65.1 MPa. The carbon footprint of ULL-ECC accounts to only 35% of conventional concrete and 22% of traditional ECC. Through the synergistic utilization of eco-friendly FAC, CSA-SSC, and high-strength PE fiber, ULL-ECC not only showcases exceptional mechanical properties but also embodies a substantial improvement in sustainability, coupled with a reduction in self-weight.http://www.sciencedirect.com/science/article/pii/S2214509523006162Engineered cementitious composites (ECC)Supersulfated cement (SSC)Lightweight concreteMechanical performanceSustainability
spellingShingle Bo-Yu Deng
Kang-Tai Yan
Zi-Ming Tang
Guo-Rong Liu
Feng Qi
Xu-Yang Li
Ling-Zhi Li
Ultra-low carbon lightweight engineered cementitious composite: Design and material characterization
Case Studies in Construction Materials
Engineered cementitious composites (ECC)
Supersulfated cement (SSC)
Lightweight concrete
Mechanical performance
Sustainability
title Ultra-low carbon lightweight engineered cementitious composite: Design and material characterization
title_full Ultra-low carbon lightweight engineered cementitious composite: Design and material characterization
title_fullStr Ultra-low carbon lightweight engineered cementitious composite: Design and material characterization
title_full_unstemmed Ultra-low carbon lightweight engineered cementitious composite: Design and material characterization
title_short Ultra-low carbon lightweight engineered cementitious composite: Design and material characterization
title_sort ultra low carbon lightweight engineered cementitious composite design and material characterization
topic Engineered cementitious composites (ECC)
Supersulfated cement (SSC)
Lightweight concrete
Mechanical performance
Sustainability
url http://www.sciencedirect.com/science/article/pii/S2214509523006162
work_keys_str_mv AT boyudeng ultralowcarbonlightweightengineeredcementitiouscompositedesignandmaterialcharacterization
AT kangtaiyan ultralowcarbonlightweightengineeredcementitiouscompositedesignandmaterialcharacterization
AT zimingtang ultralowcarbonlightweightengineeredcementitiouscompositedesignandmaterialcharacterization
AT guorongliu ultralowcarbonlightweightengineeredcementitiouscompositedesignandmaterialcharacterization
AT fengqi ultralowcarbonlightweightengineeredcementitiouscompositedesignandmaterialcharacterization
AT xuyangli ultralowcarbonlightweightengineeredcementitiouscompositedesignandmaterialcharacterization
AT lingzhili ultralowcarbonlightweightengineeredcementitiouscompositedesignandmaterialcharacterization