Mechanical and antibacterial properties of FDM additively manufactured PLA parts
This study explores the compression and antibacterial properties of 10x10 × 10 mm polylactic acid (PLA) cubes manufactured through FDM additive printing for biomedical parts. A 3x3 full factorial DOE with 3 replicates examines the impact of printing parameters (infill %, print speed, and layer heigh...
Main Authors: | , , , , , , , , |
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Format: | Article |
Language: | English |
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Elsevier
2024-03-01
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Series: | Results in Engineering |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S259012302300871X |
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author | Anesu Nyabadza Louis Michael Mc Donough Arul Manikandan Abhishek Basu Ray Anouk Plouze Corné Muilwijk Brian Freeland Mercedes Vazquez Dermot Brabazon |
author_facet | Anesu Nyabadza Louis Michael Mc Donough Arul Manikandan Abhishek Basu Ray Anouk Plouze Corné Muilwijk Brian Freeland Mercedes Vazquez Dermot Brabazon |
author_sort | Anesu Nyabadza |
collection | DOAJ |
description | This study explores the compression and antibacterial properties of 10x10 × 10 mm polylactic acid (PLA) cubes manufactured through FDM additive printing for biomedical parts. A 3x3 full factorial DOE with 3 replicates examines the impact of printing parameters (infill %, print speed, and layer height). The highest compression strength and stiffness recorded were 91 MPa and 0.76 GPa, respectively. Despite minor mass variations (1.05 ± 0.09 g) under all the investigated parameters, the mean strength of all printed parts was 67.6 ± 10.6 MPa, highlighting the significant influence of processing parameters on mechanical properties. Heat treatment at 60 °C for 30 min improved stiffness. Investigation of various parameters, including layer height and orientation, revealed that larger layer heights resulted in reduced compression strength. Anisotropic compression properties persisted post-heat treatment due to thermal stresses and interlayer bonding. The flat direction (top view) exhibited higher compression properties due to a homogeneous microstructure, minimized interlayer bonding impact, and increased crystallinity. Antibacterial properties against E.coli were induced via coating with peanut-shaped copper nanoparticles (68–267 nm). Nanoparticles were fabricated via a combination of wet chemistry and laser ablation. |
first_indexed | 2024-03-08T17:06:36Z |
format | Article |
id | doaj.art-258195d4baad41009ed77b7a11c4ef79 |
institution | Directory Open Access Journal |
issn | 2590-1230 |
language | English |
last_indexed | 2024-04-24T20:03:11Z |
publishDate | 2024-03-01 |
publisher | Elsevier |
record_format | Article |
series | Results in Engineering |
spelling | doaj.art-258195d4baad41009ed77b7a11c4ef792024-03-24T07:00:29ZengElsevierResults in Engineering2590-12302024-03-0121101744Mechanical and antibacterial properties of FDM additively manufactured PLA partsAnesu Nyabadza0Louis Michael Mc Donough1Arul Manikandan2Abhishek Basu Ray3Anouk Plouze4Corné Muilwijk5Brian Freeland6Mercedes Vazquez7Dermot Brabazon8I-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University, Glasnevin, Dublin, 9, Ireland; Corresponding author. I-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland.Advanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University, Glasnevin, Dublin, 9, IrelandSchool of Biotechnology, Dublin City University, Glasnevin, D09 K20V, Dublin, IrelandAdvanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University, Glasnevin, Dublin, 9, IrelandAdvanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University, Glasnevin, Dublin, 9, Ireland; Conservatoire national des arts et métiers (Cnam), 61 Rue du Landy, 93210, Saint-Denis, FranceI-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University, Glasnevin, Dublin, 9, IrelandI-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University, Glasnevin, Dublin, 9, Ireland; School of Biotechnology, Dublin City University, Glasnevin, D09 K20V, Dublin, IrelandI-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University, Glasnevin, Dublin, 9, Ireland; School of Analytical Chemistry, Dublin City University, Glasnevin, D09 K20V, Dublin, IrelandI-Form Advanced Manufacturing Centre Research, Dublin City University, Glasnevin, Dublin, 9, Ireland; Advanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University, Glasnevin, Dublin, 9, IrelandThis study explores the compression and antibacterial properties of 10x10 × 10 mm polylactic acid (PLA) cubes manufactured through FDM additive printing for biomedical parts. A 3x3 full factorial DOE with 3 replicates examines the impact of printing parameters (infill %, print speed, and layer height). The highest compression strength and stiffness recorded were 91 MPa and 0.76 GPa, respectively. Despite minor mass variations (1.05 ± 0.09 g) under all the investigated parameters, the mean strength of all printed parts was 67.6 ± 10.6 MPa, highlighting the significant influence of processing parameters on mechanical properties. Heat treatment at 60 °C for 30 min improved stiffness. Investigation of various parameters, including layer height and orientation, revealed that larger layer heights resulted in reduced compression strength. Anisotropic compression properties persisted post-heat treatment due to thermal stresses and interlayer bonding. The flat direction (top view) exhibited higher compression properties due to a homogeneous microstructure, minimized interlayer bonding impact, and increased crystallinity. Antibacterial properties against E.coli were induced via coating with peanut-shaped copper nanoparticles (68–267 nm). Nanoparticles were fabricated via a combination of wet chemistry and laser ablation.http://www.sciencedirect.com/science/article/pii/S259012302300871XAntibacterial copper nanoparticlesPolylactic acidFused deposition modellingLaser ablation in liquidAdditive manufacturingE.coli |
spellingShingle | Anesu Nyabadza Louis Michael Mc Donough Arul Manikandan Abhishek Basu Ray Anouk Plouze Corné Muilwijk Brian Freeland Mercedes Vazquez Dermot Brabazon Mechanical and antibacterial properties of FDM additively manufactured PLA parts Results in Engineering Antibacterial copper nanoparticles Polylactic acid Fused deposition modelling Laser ablation in liquid Additive manufacturing E.coli |
title | Mechanical and antibacterial properties of FDM additively manufactured PLA parts |
title_full | Mechanical and antibacterial properties of FDM additively manufactured PLA parts |
title_fullStr | Mechanical and antibacterial properties of FDM additively manufactured PLA parts |
title_full_unstemmed | Mechanical and antibacterial properties of FDM additively manufactured PLA parts |
title_short | Mechanical and antibacterial properties of FDM additively manufactured PLA parts |
title_sort | mechanical and antibacterial properties of fdm additively manufactured pla parts |
topic | Antibacterial copper nanoparticles Polylactic acid Fused deposition modelling Laser ablation in liquid Additive manufacturing E.coli |
url | http://www.sciencedirect.com/science/article/pii/S259012302300871X |
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