Environmentally Efficient 316L Stainless Steel Feedstocks for Powder Injection Molding

In this study, environmentally convenient highly metal powder filled feedstocks intended for powder injection molding is presented. The composition of 60 vol % 316L stainless steel gas atomized powder feedstocks containing semicrystalline waxes: acrawax or carnauba wax and paraffin wax, combined wit...

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Main Authors: Berenika Hausnerova, Martin Novak
Format: Article
Language:English
Published: MDPI AG 2020-06-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/12/6/1296
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author Berenika Hausnerova
Martin Novak
author_facet Berenika Hausnerova
Martin Novak
author_sort Berenika Hausnerova
collection DOAJ
description In this study, environmentally convenient highly metal powder filled feedstocks intended for powder injection molding is presented. The composition of 60 vol % 316L stainless steel gas atomized powder feedstocks containing semicrystalline waxes: acrawax or carnauba wax and paraffin wax, combined with polyethylene glycol and modifier, was optimized to provide defect-free parts. Rheological as well as thermogravimetric analyses supported with scanning electron microscopy and metallography were employed to set up optimum conditions for molding, debinding and sintering. The performance of the novel feedstock was compared with currently available polyolefines-based materials, and results showed an efficiency enhancement due to the substantially lower (about 100 °C) mixing and molding temperatures as well as a reduction of debinding and sintering times at the simultaneous achievement of better mechanical properties in terms of elongation and tensile strength, in comparison to the mass production feedstock.
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spelling doaj.art-25913cb964a34ed19214bb5001516f242023-11-20T02:57:05ZengMDPI AGPolymers2073-43602020-06-01126129610.3390/polym12061296Environmentally Efficient 316L Stainless Steel Feedstocks for Powder Injection MoldingBerenika Hausnerova0Martin Novak1Department of Production Engineering, Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlin, Czech RepublicDepartment of Production Engineering, Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 275, 760 01 Zlin, Czech RepublicIn this study, environmentally convenient highly metal powder filled feedstocks intended for powder injection molding is presented. The composition of 60 vol % 316L stainless steel gas atomized powder feedstocks containing semicrystalline waxes: acrawax or carnauba wax and paraffin wax, combined with polyethylene glycol and modifier, was optimized to provide defect-free parts. Rheological as well as thermogravimetric analyses supported with scanning electron microscopy and metallography were employed to set up optimum conditions for molding, debinding and sintering. The performance of the novel feedstock was compared with currently available polyolefines-based materials, and results showed an efficiency enhancement due to the substantially lower (about 100 °C) mixing and molding temperatures as well as a reduction of debinding and sintering times at the simultaneous achievement of better mechanical properties in terms of elongation and tensile strength, in comparison to the mass production feedstock.https://www.mdpi.com/2073-4360/12/6/1296powder injection moldingprocessabilityfeedstockwax binder316L stainless steel powder
spellingShingle Berenika Hausnerova
Martin Novak
Environmentally Efficient 316L Stainless Steel Feedstocks for Powder Injection Molding
Polymers
powder injection molding
processability
feedstock
wax binder
316L stainless steel powder
title Environmentally Efficient 316L Stainless Steel Feedstocks for Powder Injection Molding
title_full Environmentally Efficient 316L Stainless Steel Feedstocks for Powder Injection Molding
title_fullStr Environmentally Efficient 316L Stainless Steel Feedstocks for Powder Injection Molding
title_full_unstemmed Environmentally Efficient 316L Stainless Steel Feedstocks for Powder Injection Molding
title_short Environmentally Efficient 316L Stainless Steel Feedstocks for Powder Injection Molding
title_sort environmentally efficient 316l stainless steel feedstocks for powder injection molding
topic powder injection molding
processability
feedstock
wax binder
316L stainless steel powder
url https://www.mdpi.com/2073-4360/12/6/1296
work_keys_str_mv AT berenikahausnerova environmentallyefficient316lstainlesssteelfeedstocksforpowderinjectionmolding
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