Development and validation of resource flexibility measures for manufacturing industry

<p><strong>Purpose: </strong>Global competition and ever changing customers demand have made manufacturing organizations to rapidly adjust to complexities, uncertainties, and changes. Therefore, flexibility in manufacturing resources is necessary to respond cost effectively and rap...

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Main Authors: Gulshan Chauhan, T.P. Singh
Format: Article
Language:English
Published: OmniaScience 2014-01-01
Series:Journal of Industrial Engineering and Management
Subjects:
Online Access:http://www.jiem.org/index.php/jiem/article/view/655
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author Gulshan Chauhan
T.P. Singh
author_facet Gulshan Chauhan
T.P. Singh
author_sort Gulshan Chauhan
collection DOAJ
description <p><strong>Purpose: </strong>Global competition and ever changing customers demand have made manufacturing organizations to rapidly adjust to complexities, uncertainties, and changes. Therefore, flexibility in manufacturing resources is necessary to respond cost effectively and rapidly to changing production needs and requirements.  Ability of manufacturing resources to dynamically reallocate from one stage of a production process to another in response to shifting bottlenecks is recognized as resource flexibility. This paper aims to develop and validate resource flexibility measures for manufacturing industry that could be used by managers/ practitioners in assessing and improving the status of resource flexibility for the optimum utilization of resources.</p> <p><strong>Design/methodology/approach: </strong>The study involves<strong> </strong>survey carried out in Indian manufacturing industry using a questionnaire to assess the status of various aspects of resource flexibility and their relationships. A questionnaire was specially designed covering various parameters of resource flexibility. Its reliability was checked by finding the value of Cronback alpha (0.8417). Relative weightage of various measures was found out by using Analytical Hierarchy Process (AHP). Pearson’s coefficient of correlation analysis was carried out to find out relationships between various parameters.</p> <p><strong>Findings:</strong><strong> </strong>From detailed review of literature on resource flexibility, 17 measures of resource flexibility and 47 variables were identified. The questionnaire included questions on all these measures and parameters. ‘Ability of machines to perform diverse set of operations’ and ability of workers to work on different machines’ emerged to be important measures with contributing weightage of 20.19% and 17.58% respectively.  All the measures were found to be significantly correlated with overall resource flexibility except ‘training of workers’, as shown by Pearson’s coefficient of correlation. This indicates that companies do not want to spend on worker training.</p> <p><strong>Practical implications: </strong>The study provides guidelines to managers/ practitioners in assessing and managing resource flexibility for optimum utilization of resources. This study can also help the firm’s management to identify the measures and variables to manage resource flexibility and the order in which stress should be given to various measures and actions. The developed and validated measures can be used globally for managing the resource flexibility in manufacturing sector.</p> <p><strong>Originality/value:</strong> In this work, the theoretical perspective has been used to prepare the instrument from a detailed review of literature and then the study carried out using the questionnaire in an area where such studies were not carried out earlier.</p>
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spelling doaj.art-25d723ece7074510935687be32f9b2702022-12-22T03:42:47ZengOmniaScienceJournal of Industrial Engineering and Management2013-84232013-09532014-01-0171214110.3926/jiem.655237Development and validation of resource flexibility measures for manufacturing industryGulshan Chauhan0T.P. Singh1Principal, Panipat Institute of Engineering & TechnologyDirector, Symbiosis Institute of Technology<p><strong>Purpose: </strong>Global competition and ever changing customers demand have made manufacturing organizations to rapidly adjust to complexities, uncertainties, and changes. Therefore, flexibility in manufacturing resources is necessary to respond cost effectively and rapidly to changing production needs and requirements.  Ability of manufacturing resources to dynamically reallocate from one stage of a production process to another in response to shifting bottlenecks is recognized as resource flexibility. This paper aims to develop and validate resource flexibility measures for manufacturing industry that could be used by managers/ practitioners in assessing and improving the status of resource flexibility for the optimum utilization of resources.</p> <p><strong>Design/methodology/approach: </strong>The study involves<strong> </strong>survey carried out in Indian manufacturing industry using a questionnaire to assess the status of various aspects of resource flexibility and their relationships. A questionnaire was specially designed covering various parameters of resource flexibility. Its reliability was checked by finding the value of Cronback alpha (0.8417). Relative weightage of various measures was found out by using Analytical Hierarchy Process (AHP). Pearson’s coefficient of correlation analysis was carried out to find out relationships between various parameters.</p> <p><strong>Findings:</strong><strong> </strong>From detailed review of literature on resource flexibility, 17 measures of resource flexibility and 47 variables were identified. The questionnaire included questions on all these measures and parameters. ‘Ability of machines to perform diverse set of operations’ and ability of workers to work on different machines’ emerged to be important measures with contributing weightage of 20.19% and 17.58% respectively.  All the measures were found to be significantly correlated with overall resource flexibility except ‘training of workers’, as shown by Pearson’s coefficient of correlation. This indicates that companies do not want to spend on worker training.</p> <p><strong>Practical implications: </strong>The study provides guidelines to managers/ practitioners in assessing and managing resource flexibility for optimum utilization of resources. This study can also help the firm’s management to identify the measures and variables to manage resource flexibility and the order in which stress should be given to various measures and actions. The developed and validated measures can be used globally for managing the resource flexibility in manufacturing sector.</p> <p><strong>Originality/value:</strong> In this work, the theoretical perspective has been used to prepare the instrument from a detailed review of literature and then the study carried out using the questionnaire in an area where such studies were not carried out earlier.</p>http://www.jiem.org/index.php/jiem/article/view/655Resource flexibilitymeasuresmanufacturing industrysurveyanalytical hierarchy process.
spellingShingle Gulshan Chauhan
T.P. Singh
Development and validation of resource flexibility measures for manufacturing industry
Journal of Industrial Engineering and Management
Resource flexibility
measures
manufacturing industry
survey
analytical hierarchy process.
title Development and validation of resource flexibility measures for manufacturing industry
title_full Development and validation of resource flexibility measures for manufacturing industry
title_fullStr Development and validation of resource flexibility measures for manufacturing industry
title_full_unstemmed Development and validation of resource flexibility measures for manufacturing industry
title_short Development and validation of resource flexibility measures for manufacturing industry
title_sort development and validation of resource flexibility measures for manufacturing industry
topic Resource flexibility
measures
manufacturing industry
survey
analytical hierarchy process.
url http://www.jiem.org/index.php/jiem/article/view/655
work_keys_str_mv AT gulshanchauhan developmentandvalidationofresourceflexibilitymeasuresformanufacturingindustry
AT tpsingh developmentandvalidationofresourceflexibilitymeasuresformanufacturingindustry