Research on Factors Affecting the Reducer Transmission Efficiency of Electric Vehicles

The transmission efficiency of the reducer is the main factor affecting the efficiency of the whole transmission system. Establishing the transmission efficiency model and analyzing the influencing factors on transmission efficiency are of great significance to improve the transmission efficiency of...

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Main Authors: Feng Chen, Weilin Li, Yinda He, Zhongjie Zhang, Lü Binghai, Qinghua Yang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.002
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author Feng Chen
Weilin Li
Yinda He
Zhongjie Zhang
Lü Binghai
Qinghua Yang
author_facet Feng Chen
Weilin Li
Yinda He
Zhongjie Zhang
Lü Binghai
Qinghua Yang
author_sort Feng Chen
collection DOAJ
description The transmission efficiency of the reducer is the main factor affecting the efficiency of the whole transmission system. Establishing the transmission efficiency model and analyzing the influencing factors on transmission efficiency are of great significance to improve the transmission efficiency of electric vehicles. According to the characteristics of electric vehicle reducer, four transmission efficiency loss factors including gear meshing loss, bearing loss, oil stirring wind resistance loss and oil seal loss are analyzed and the transmission efficiency calculation model is established. The lubricant, speed and torque are developed. The effects of oil, speed and torque on the transmission efficiency of single gear two-stage reducer for electric vehicles are studied theoretically. A high-speed three-axis comprehensive performance test bench is built and the orthogonal experimental research on the precision of an established model and the influencing factors of transmission efficiency are performed. The theoretical and experimental research results show that: the maximum relative error of the established model is -0.59%, which is less than that of ISO/TR 14179—1:2001 (-1.75%); as the speed increases, the transmission efficiency gradually decreases; the speed has the greatest influence on transmission efficiency; as the torque increases, the transmission efficiency gradually increases; the lower the lubricating oil temperature is, the lower the transmission efficiency becomes; the influence of the lubricating oil grade on the transmission efficiency is not obvious; the lower the lubricating oil viscosity is, the higher the transmission efficiency becomes and the oil has the least influence on transmission efficiency.
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spelling doaj.art-25d8474029f34879a79e3ba45b50afde2023-05-26T09:52:13ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-01-0146111830488011Research on Factors Affecting the Reducer Transmission Efficiency of Electric VehiclesFeng ChenWeilin LiYinda HeZhongjie ZhangLü BinghaiQinghua YangThe transmission efficiency of the reducer is the main factor affecting the efficiency of the whole transmission system. Establishing the transmission efficiency model and analyzing the influencing factors on transmission efficiency are of great significance to improve the transmission efficiency of electric vehicles. According to the characteristics of electric vehicle reducer, four transmission efficiency loss factors including gear meshing loss, bearing loss, oil stirring wind resistance loss and oil seal loss are analyzed and the transmission efficiency calculation model is established. The lubricant, speed and torque are developed. The effects of oil, speed and torque on the transmission efficiency of single gear two-stage reducer for electric vehicles are studied theoretically. A high-speed three-axis comprehensive performance test bench is built and the orthogonal experimental research on the precision of an established model and the influencing factors of transmission efficiency are performed. The theoretical and experimental research results show that: the maximum relative error of the established model is -0.59%, which is less than that of ISO/TR 14179—1:2001 (-1.75%); as the speed increases, the transmission efficiency gradually decreases; the speed has the greatest influence on transmission efficiency; as the torque increases, the transmission efficiency gradually increases; the lower the lubricating oil temperature is, the lower the transmission efficiency becomes; the influence of the lubricating oil grade on the transmission efficiency is not obvious; the lower the lubricating oil viscosity is, the higher the transmission efficiency becomes and the oil has the least influence on transmission efficiency.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.002Electric vehicle;Reducer;Transmission efficiency;Orthogonal test
spellingShingle Feng Chen
Weilin Li
Yinda He
Zhongjie Zhang
Lü Binghai
Qinghua Yang
Research on Factors Affecting the Reducer Transmission Efficiency of Electric Vehicles
Jixie chuandong
Electric vehicle;Reducer;Transmission efficiency;Orthogonal test
title Research on Factors Affecting the Reducer Transmission Efficiency of Electric Vehicles
title_full Research on Factors Affecting the Reducer Transmission Efficiency of Electric Vehicles
title_fullStr Research on Factors Affecting the Reducer Transmission Efficiency of Electric Vehicles
title_full_unstemmed Research on Factors Affecting the Reducer Transmission Efficiency of Electric Vehicles
title_short Research on Factors Affecting the Reducer Transmission Efficiency of Electric Vehicles
title_sort research on factors affecting the reducer transmission efficiency of electric vehicles
topic Electric vehicle;Reducer;Transmission efficiency;Orthogonal test
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.002
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AT zhongjiezhang researchonfactorsaffectingthereducertransmissionefficiencyofelectricvehicles
AT lubinghai researchonfactorsaffectingthereducertransmissionefficiencyofelectricvehicles
AT qinghuayang researchonfactorsaffectingthereducertransmissionefficiencyofelectricvehicles