Application of Grey-Taguchi method for optimizing acid leaching step in Zircon alkali fusion process

Alkali fusion with NaOH is the most commonly used method for the extraction of zirconium from zircon sand. In the alkali fusion process, the acid leaching step has a great influence on the zirconium recovery and purity of the final product. In this study, the Grey-Taguchi method was utilized to find...

Full description

Bibliographic Details
Main Authors: A. Yadollahi, K. Saberyan, M. Torab Mostaedi, A. Charkhi
Format: Article
Language:fas
Published: Nuclear Science and Technology Research Institute 2020-11-01
Series:مجله علوم و فنون هسته‌ای
Subjects:
Online Access:https://jonsat.nstri.ir/article_1153_ee1ddd5b6058314d44eb939ef6c879fd.pdf
_version_ 1827241187245817856
author A. Yadollahi
K. Saberyan
M. Torab Mostaedi
A. Charkhi
author_facet A. Yadollahi
K. Saberyan
M. Torab Mostaedi
A. Charkhi
author_sort A. Yadollahi
collection DOAJ
description Alkali fusion with NaOH is the most commonly used method for the extraction of zirconium from zircon sand. In the alkali fusion process, the acid leaching step has a great influence on the zirconium recovery and purity of the final product. In this study, the Grey-Taguchi method was utilized to find the optimum conditions of the acid leaching process. In order to apply this method, acid type, acid concentration, leaching temperature, and liquid/solid ratio were selected as control factors with responses of zirconium recovery and R=Si/Zr ratio. The results demonstrated that the optimum condition for acid leaching requires 4 mol/L sulfuric acid with a liquid/solid ratio of 20 at 60 °C. Zirconium recovery and Si/Zr ratio (R) under these optimum conditions were 92.73% and 0.0018, respectively. Also, the silica content in the acid leaching solution was 30.94 ppm. The results of this research suggest facile, low price, and proper method comparing to the carbochlorination method for recovery of zirconium from zircon mineral.
first_indexed 2024-04-09T14:52:51Z
format Article
id doaj.art-25e0a6414c5b4f4c887e94a711dc7c2d
institution Directory Open Access Journal
issn 1735-1871
2676-5861
language fas
last_indexed 2025-03-21T21:36:30Z
publishDate 2020-11-01
publisher Nuclear Science and Technology Research Institute
record_format Article
series مجله علوم و فنون هسته‌ای
spelling doaj.art-25e0a6414c5b4f4c887e94a711dc7c2d2024-05-27T13:00:29ZfasNuclear Science and Technology Research Instituteمجله علوم و فنون هسته‌ای1735-18712676-58612020-11-0141312112910.24200/nst.2020.11531153Application of Grey-Taguchi method for optimizing acid leaching step in Zircon alkali fusion processA. Yadollahi0K. Saberyan1M. Torab Mostaedi2A. Charkhi3Nuclear Fuel Cycle Research School, Nuclear Science and Technology Research Institute, AEOI, P.O.Box: 11365-8486, Tehran – IranNuclear Fuel Cycle Research School, Nuclear Science and Technology Research Institute, AEOI, P.O.Box: 11365-8486, Tehran – IranNuclear Fuel Cycle Research School, Nuclear Science and Technology Research Institute, AEOI, P.O.Box: 11365-8486, Tehran – IranNuclear Fuel Cycle Research School, Nuclear Science and Technology Research Institute, AEOI, P.O.Box: 11365-8486, Tehran – IranAlkali fusion with NaOH is the most commonly used method for the extraction of zirconium from zircon sand. In the alkali fusion process, the acid leaching step has a great influence on the zirconium recovery and purity of the final product. In this study, the Grey-Taguchi method was utilized to find the optimum conditions of the acid leaching process. In order to apply this method, acid type, acid concentration, leaching temperature, and liquid/solid ratio were selected as control factors with responses of zirconium recovery and R=Si/Zr ratio. The results demonstrated that the optimum condition for acid leaching requires 4 mol/L sulfuric acid with a liquid/solid ratio of 20 at 60 °C. Zirconium recovery and Si/Zr ratio (R) under these optimum conditions were 92.73% and 0.0018, respectively. Also, the silica content in the acid leaching solution was 30.94 ppm. The results of this research suggest facile, low price, and proper method comparing to the carbochlorination method for recovery of zirconium from zircon mineral.https://jonsat.nstri.ir/article_1153_ee1ddd5b6058314d44eb939ef6c879fd.pdfzirconalkali fusionacid leachinggrey-taguchi method
spellingShingle A. Yadollahi
K. Saberyan
M. Torab Mostaedi
A. Charkhi
Application of Grey-Taguchi method for optimizing acid leaching step in Zircon alkali fusion process
مجله علوم و فنون هسته‌ای
zircon
alkali fusion
acid leaching
grey-taguchi method
title Application of Grey-Taguchi method for optimizing acid leaching step in Zircon alkali fusion process
title_full Application of Grey-Taguchi method for optimizing acid leaching step in Zircon alkali fusion process
title_fullStr Application of Grey-Taguchi method for optimizing acid leaching step in Zircon alkali fusion process
title_full_unstemmed Application of Grey-Taguchi method for optimizing acid leaching step in Zircon alkali fusion process
title_short Application of Grey-Taguchi method for optimizing acid leaching step in Zircon alkali fusion process
title_sort application of grey taguchi method for optimizing acid leaching step in zircon alkali fusion process
topic zircon
alkali fusion
acid leaching
grey-taguchi method
url https://jonsat.nstri.ir/article_1153_ee1ddd5b6058314d44eb939ef6c879fd.pdf
work_keys_str_mv AT ayadollahi applicationofgreytaguchimethodforoptimizingacidleachingstepinzirconalkalifusionprocess
AT ksaberyan applicationofgreytaguchimethodforoptimizingacidleachingstepinzirconalkalifusionprocess
AT mtorabmostaedi applicationofgreytaguchimethodforoptimizingacidleachingstepinzirconalkalifusionprocess
AT acharkhi applicationofgreytaguchimethodforoptimizingacidleachingstepinzirconalkalifusionprocess