Industrial Ceramics: From Waste to New Resources for Eco-Sustainable Building Materials

Today, the need to dispose of a huge amount of ceramic industrial waste represents an important problem for production plants. Contextually, it is increasingly difficult to retrieve new mineral resources for the realization of building materials. Reusing ceramic industrial waste as precursors for bu...

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Main Authors: Maura Fugazzotto, Paolo Mazzoleni, Isabella Lancellotti, Rachel Camerini, Pamela Ferrari, Maria Rosaria Tiné, Irene Centauro, Teresa Salvatici, Germana Barone
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/13/6/815
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author Maura Fugazzotto
Paolo Mazzoleni
Isabella Lancellotti
Rachel Camerini
Pamela Ferrari
Maria Rosaria Tiné
Irene Centauro
Teresa Salvatici
Germana Barone
author_facet Maura Fugazzotto
Paolo Mazzoleni
Isabella Lancellotti
Rachel Camerini
Pamela Ferrari
Maria Rosaria Tiné
Irene Centauro
Teresa Salvatici
Germana Barone
author_sort Maura Fugazzotto
collection DOAJ
description Today, the need to dispose of a huge amount of ceramic industrial waste represents an important problem for production plants. Contextually, it is increasingly difficult to retrieve new mineral resources for the realization of building materials. Reusing ceramic industrial waste as precursors for building blocks/binders, exploiting their aluminosilicate composition for an alkaline activation process, could solve the problem. This chemical process facilitates the consolidation of new binders/blocks without thermal treatments and with less CO<sub>2</sub> emissions if compared with traditional cements/ceramics. The alkali-activated materials (AAMs) are today thought as the materials of the future, eco-sustainable and technically advanced. In this study, six different kind of industrial ceramic waste are compared in their chemical and mineralogical composition, together with their thermal behaviour, reactivity in an alkaline environment and surface area characteristics, with the aim of converting them from waste into new resources. Preliminary tests of AAM synthesis by using 80%–100% of ceramic waste as a precursor show promising results. Workability, porosity and mechanical strengths in particular are measured, showing as, notwithstanding the presence of carbonate components, consolidated materials are obtained, with similar results. The main factors which affect the characteristics of the synthetized AAMs are the precursors’ granulometry, curing temperature and the proportions of the activating solutions.
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spelling doaj.art-25f0fd4456fd4669a398b9b5179103bc2023-11-18T11:45:55ZengMDPI AGMinerals2075-163X2023-06-0113681510.3390/min13060815Industrial Ceramics: From Waste to New Resources for Eco-Sustainable Building MaterialsMaura Fugazzotto0Paolo Mazzoleni1Isabella Lancellotti2Rachel Camerini3Pamela Ferrari4Maria Rosaria Tiné5Irene Centauro6Teresa Salvatici7Germana Barone8Department of Biological, Geological and Environmental Sciences, University of Catania, Corso Italia, 57, 95129 Catania, ItalyDepartment of Biological, Geological and Environmental Sciences, University of Catania, Corso Italia, 57, 95129 Catania, ItalyDepartment of Engineering “Enzo Ferrari”, University of Modena and Reggio Emilia, Via Pietro Vivarelli, 10, 41125 Modena, ItalyCenter for Colloid and Surface Science (CSGI) and Department of Chemistry, University of Florence, Via Della Lastruccia, 3, 50019 Sesto Fiorentino, ItalyCenter for Colloid and Surface Science (CSGI) and Department of Chemistry, University of Florence, Via Della Lastruccia, 3, 50019 Sesto Fiorentino, ItalyDepartment of Chemistry and Industrial Chemistry, University of Pisa, Via Giuseppe Moruzzi, 13, 56124 Pisa, ItalyDepartment of Earth Science, University of Florence, Via La Pira, 4, 50121 Firenze, ItalyDepartment of Earth Science, University of Florence, Via La Pira, 4, 50121 Firenze, ItalyDepartment of Biological, Geological and Environmental Sciences, University of Catania, Corso Italia, 57, 95129 Catania, ItalyToday, the need to dispose of a huge amount of ceramic industrial waste represents an important problem for production plants. Contextually, it is increasingly difficult to retrieve new mineral resources for the realization of building materials. Reusing ceramic industrial waste as precursors for building blocks/binders, exploiting their aluminosilicate composition for an alkaline activation process, could solve the problem. This chemical process facilitates the consolidation of new binders/blocks without thermal treatments and with less CO<sub>2</sub> emissions if compared with traditional cements/ceramics. The alkali-activated materials (AAMs) are today thought as the materials of the future, eco-sustainable and technically advanced. In this study, six different kind of industrial ceramic waste are compared in their chemical and mineralogical composition, together with their thermal behaviour, reactivity in an alkaline environment and surface area characteristics, with the aim of converting them from waste into new resources. Preliminary tests of AAM synthesis by using 80%–100% of ceramic waste as a precursor show promising results. Workability, porosity and mechanical strengths in particular are measured, showing as, notwithstanding the presence of carbonate components, consolidated materials are obtained, with similar results. The main factors which affect the characteristics of the synthetized AAMs are the precursors’ granulometry, curing temperature and the proportions of the activating solutions.https://www.mdpi.com/2075-163X/13/6/815recyclingalkali-activated materialsceramicconstruction wastegeopolymerssustainability
spellingShingle Maura Fugazzotto
Paolo Mazzoleni
Isabella Lancellotti
Rachel Camerini
Pamela Ferrari
Maria Rosaria Tiné
Irene Centauro
Teresa Salvatici
Germana Barone
Industrial Ceramics: From Waste to New Resources for Eco-Sustainable Building Materials
Minerals
recycling
alkali-activated materials
ceramic
construction waste
geopolymers
sustainability
title Industrial Ceramics: From Waste to New Resources for Eco-Sustainable Building Materials
title_full Industrial Ceramics: From Waste to New Resources for Eco-Sustainable Building Materials
title_fullStr Industrial Ceramics: From Waste to New Resources for Eco-Sustainable Building Materials
title_full_unstemmed Industrial Ceramics: From Waste to New Resources for Eco-Sustainable Building Materials
title_short Industrial Ceramics: From Waste to New Resources for Eco-Sustainable Building Materials
title_sort industrial ceramics from waste to new resources for eco sustainable building materials
topic recycling
alkali-activated materials
ceramic
construction waste
geopolymers
sustainability
url https://www.mdpi.com/2075-163X/13/6/815
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