“In Vivo” Validation of 3D-Printed Innovative Surgical Template for Lumbar Spinal Arthrodesis

The most common type of spine instrumentation is the pedicle screw fixation. The recent literature shows how customized drilling templates help surgeons to perform the surgery better. This work aims to validate the design of a customized template for inserting lumbar pedicle screw via a procedure ba...

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Main Authors: Francesco Naddeo, Emilio Cataldo, Nicola Narciso, Alessandro Naddeo, Nicola Cappetti
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/17/5977
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author Francesco Naddeo
Emilio Cataldo
Nicola Narciso
Alessandro Naddeo
Nicola Cappetti
author_facet Francesco Naddeo
Emilio Cataldo
Nicola Narciso
Alessandro Naddeo
Nicola Cappetti
author_sort Francesco Naddeo
collection DOAJ
description The most common type of spine instrumentation is the pedicle screw fixation. The recent literature shows how customized drilling templates help surgeons to perform the surgery better. This work aims to validate the design of a customized template for inserting lumbar pedicle screw via a procedure based on rapid prototyping and reverse engineering techniques and to show the benefits. The novelties of this template are its low-invasive sizes, its design based on a patented algorithm, which calculates the sizes of the screws and the optimal insertion direction, the engage/disengage system, and the adaptability to every kind of surgeon’s kit. Accuracy of pedicle screw location, surgery duration, and X-ray exposition have been used to evaluate the performances of the template. Mono-centric in vivo trial was performed. Twenty patients (8 women and 12 men) were enrolled randomly corresponding to sixty vertebrae treated with spinal arthrodesis (30 with and 30 without templates). Accuracy of the screw positioning and reduction in both surgery duration and patients’ exposure to X-rays achieved excellent results because the time spent on the insertion of pedicle screws via the surgical template was cut down by about 63%, while the number of X-ray shots was reduced by about 92%. The proposed template performed better than the standard approach and could be helpful both for skilled and novice surgeons.
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spelling doaj.art-2635a45831a742d38238514738e380372023-11-20T11:46:22ZengMDPI AGApplied Sciences2076-34172020-08-011017597710.3390/app10175977“In Vivo” Validation of 3D-Printed Innovative Surgical Template for Lumbar Spinal ArthrodesisFrancesco Naddeo0Emilio Cataldo1Nicola Narciso2Alessandro Naddeo3Nicola Cappetti4Department of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 132, 84084 Fisciano, SA, ItalyTechno DESIGN S.r.l., via Rosa Jemma, 2, 84091 Battipaglia, SA, Italy“San Giovanni di Dio e Ruggi d’Aragona” University Hospital, Largo Città di Ippocrate, 84131 Salerno, ItalyDepartment of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 132, 84084 Fisciano, SA, ItalyDepartment of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 132, 84084 Fisciano, SA, ItalyThe most common type of spine instrumentation is the pedicle screw fixation. The recent literature shows how customized drilling templates help surgeons to perform the surgery better. This work aims to validate the design of a customized template for inserting lumbar pedicle screw via a procedure based on rapid prototyping and reverse engineering techniques and to show the benefits. The novelties of this template are its low-invasive sizes, its design based on a patented algorithm, which calculates the sizes of the screws and the optimal insertion direction, the engage/disengage system, and the adaptability to every kind of surgeon’s kit. Accuracy of pedicle screw location, surgery duration, and X-ray exposition have been used to evaluate the performances of the template. Mono-centric in vivo trial was performed. Twenty patients (8 women and 12 men) were enrolled randomly corresponding to sixty vertebrae treated with spinal arthrodesis (30 with and 30 without templates). Accuracy of the screw positioning and reduction in both surgery duration and patients’ exposure to X-rays achieved excellent results because the time spent on the insertion of pedicle screws via the surgical template was cut down by about 63%, while the number of X-ray shots was reduced by about 92%. The proposed template performed better than the standard approach and could be helpful both for skilled and novice surgeons.https://www.mdpi.com/2076-3417/10/17/5977spine surgerysurgical templatelumbar spinal arthrodesisscrew location optimisationX-ray minimisation
spellingShingle Francesco Naddeo
Emilio Cataldo
Nicola Narciso
Alessandro Naddeo
Nicola Cappetti
“In Vivo” Validation of 3D-Printed Innovative Surgical Template for Lumbar Spinal Arthrodesis
Applied Sciences
spine surgery
surgical template
lumbar spinal arthrodesis
screw location optimisation
X-ray minimisation
title “In Vivo” Validation of 3D-Printed Innovative Surgical Template for Lumbar Spinal Arthrodesis
title_full “In Vivo” Validation of 3D-Printed Innovative Surgical Template for Lumbar Spinal Arthrodesis
title_fullStr “In Vivo” Validation of 3D-Printed Innovative Surgical Template for Lumbar Spinal Arthrodesis
title_full_unstemmed “In Vivo” Validation of 3D-Printed Innovative Surgical Template for Lumbar Spinal Arthrodesis
title_short “In Vivo” Validation of 3D-Printed Innovative Surgical Template for Lumbar Spinal Arthrodesis
title_sort in vivo validation of 3d printed innovative surgical template for lumbar spinal arthrodesis
topic spine surgery
surgical template
lumbar spinal arthrodesis
screw location optimisation
X-ray minimisation
url https://www.mdpi.com/2076-3417/10/17/5977
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