Aluminum Patterned Electroplating from AlCl<sub>3</sub>–[EMIm]Cl Ionic Liquid towards Microsystems Application

Electroplating process is being used to deposit a relatively thick film of metallic materials for various microsystems applications, such as for the wafer-level bonding sealing frame and as a thermal actuator. Recently, the Al electroplating process from ionic liquid has been an attractive depositio...

Full description

Bibliographic Details
Main Authors: Muhammad Salman Al Farisi, Silvia Hertel, Maik Wiemer, Thomas Otto
Format: Article
Language:English
Published: MDPI AG 2018-11-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/9/11/589
_version_ 1818198110517592064
author Muhammad Salman Al Farisi
Silvia Hertel
Maik Wiemer
Thomas Otto
author_facet Muhammad Salman Al Farisi
Silvia Hertel
Maik Wiemer
Thomas Otto
author_sort Muhammad Salman Al Farisi
collection DOAJ
description Electroplating process is being used to deposit a relatively thick film of metallic materials for various microsystems applications, such as for the wafer-level bonding sealing frame and as a thermal actuator. Recently, the Al electroplating process from ionic liquid has been an attractive deposition method for anti-corrosion coatings. To extend the utilization of the film, in particular for microsystems application, a microstructure formation by patterned electroplating of Al from AlCl<inline-formula> <math display="inline"> <semantics> <msub> <mrow></mrow> <mn>3</mn> </msub> </semantics> </math> </inline-formula>&#8315;1-ethyl-3-methylimidazolium chloride ((EMIm)Cl) ionic liquid is investigated in this study. The influences of each deposition parameters to the electroplating process as well as the resulting surface morphology are evaluated. Electroplated Al deposits on both Au and Al seed layers are both studied. It is also found that a recurrent galvanic pulse plating process yields in a higher current efficiency. Finally, Al electroplating on a 2 &#181;m-trenched 100 mm-wafer is also demonstrated.
first_indexed 2024-12-12T02:00:40Z
format Article
id doaj.art-26a271c799274dc78b62fb1addf4ea70
institution Directory Open Access Journal
issn 2072-666X
language English
last_indexed 2024-12-12T02:00:40Z
publishDate 2018-11-01
publisher MDPI AG
record_format Article
series Micromachines
spelling doaj.art-26a271c799274dc78b62fb1addf4ea702022-12-22T00:42:11ZengMDPI AGMicromachines2072-666X2018-11-0191158910.3390/mi9110589mi9110589Aluminum Patterned Electroplating from AlCl<sub>3</sub>–[EMIm]Cl Ionic Liquid towards Microsystems ApplicationMuhammad Salman Al Farisi0Silvia Hertel1Maik Wiemer2Thomas Otto3Department of Robotics, Graduate School of Engineering, Tohoku University, Sendai 980-8579, JapanFraunhofer Institute for Electronic Nano Systems (ENAS), 09126 Chemnitz, GermanyFraunhofer Institute for Electronic Nano Systems (ENAS), 09126 Chemnitz, GermanyFraunhofer Institute for Electronic Nano Systems (ENAS), 09126 Chemnitz, GermanyElectroplating process is being used to deposit a relatively thick film of metallic materials for various microsystems applications, such as for the wafer-level bonding sealing frame and as a thermal actuator. Recently, the Al electroplating process from ionic liquid has been an attractive deposition method for anti-corrosion coatings. To extend the utilization of the film, in particular for microsystems application, a microstructure formation by patterned electroplating of Al from AlCl<inline-formula> <math display="inline"> <semantics> <msub> <mrow></mrow> <mn>3</mn> </msub> </semantics> </math> </inline-formula>&#8315;1-ethyl-3-methylimidazolium chloride ((EMIm)Cl) ionic liquid is investigated in this study. The influences of each deposition parameters to the electroplating process as well as the resulting surface morphology are evaluated. Electroplated Al deposits on both Au and Al seed layers are both studied. It is also found that a recurrent galvanic pulse plating process yields in a higher current efficiency. Finally, Al electroplating on a 2 &#181;m-trenched 100 mm-wafer is also demonstrated.https://www.mdpi.com/2072-666X/9/11/589aluminumelectro-chemical depositionionic liquidrecurrent galvanic pulsepatterned depositionEMIC
spellingShingle Muhammad Salman Al Farisi
Silvia Hertel
Maik Wiemer
Thomas Otto
Aluminum Patterned Electroplating from AlCl<sub>3</sub>–[EMIm]Cl Ionic Liquid towards Microsystems Application
Micromachines
aluminum
electro-chemical deposition
ionic liquid
recurrent galvanic pulse
patterned deposition
EMIC
title Aluminum Patterned Electroplating from AlCl<sub>3</sub>–[EMIm]Cl Ionic Liquid towards Microsystems Application
title_full Aluminum Patterned Electroplating from AlCl<sub>3</sub>–[EMIm]Cl Ionic Liquid towards Microsystems Application
title_fullStr Aluminum Patterned Electroplating from AlCl<sub>3</sub>–[EMIm]Cl Ionic Liquid towards Microsystems Application
title_full_unstemmed Aluminum Patterned Electroplating from AlCl<sub>3</sub>–[EMIm]Cl Ionic Liquid towards Microsystems Application
title_short Aluminum Patterned Electroplating from AlCl<sub>3</sub>–[EMIm]Cl Ionic Liquid towards Microsystems Application
title_sort aluminum patterned electroplating from alcl sub 3 sub emim cl ionic liquid towards microsystems application
topic aluminum
electro-chemical deposition
ionic liquid
recurrent galvanic pulse
patterned deposition
EMIC
url https://www.mdpi.com/2072-666X/9/11/589
work_keys_str_mv AT muhammadsalmanalfarisi aluminumpatternedelectroplatingfromalclsub3subemimclionicliquidtowardsmicrosystemsapplication
AT silviahertel aluminumpatternedelectroplatingfromalclsub3subemimclionicliquidtowardsmicrosystemsapplication
AT maikwiemer aluminumpatternedelectroplatingfromalclsub3subemimclionicliquidtowardsmicrosystemsapplication
AT thomasotto aluminumpatternedelectroplatingfromalclsub3subemimclionicliquidtowardsmicrosystemsapplication