Experimental and numerical analysis of low-velocity impact behavior of wound products using multi-filament winding technique

The wound products are subjected to various impact loads during their service life, which caused invisible damage to the composite layers. In this paper, we investigated the failure behavior of composite layers fabricated using an innovative multi-filament winding (MFW) process under impact load. Fi...

Full description

Bibliographic Details
Main Authors: Xiaodong Zhao, Jianguo Liang, Chunjiang Zhao, Jianglin Liu, Yinhui Li, Lianyun Jiang, Jun Feng, Yuqin Xue
Format: Article
Language:English
Published: Elsevier 2023-07-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423016873
_version_ 1797745099801624576
author Xiaodong Zhao
Jianguo Liang
Chunjiang Zhao
Jianglin Liu
Yinhui Li
Lianyun Jiang
Jun Feng
Yuqin Xue
author_facet Xiaodong Zhao
Jianguo Liang
Chunjiang Zhao
Jianglin Liu
Yinhui Li
Lianyun Jiang
Jun Feng
Yuqin Xue
author_sort Xiaodong Zhao
collection DOAJ
description The wound products are subjected to various impact loads during their service life, which caused invisible damage to the composite layers. In this paper, we investigated the failure behavior of composite layers fabricated using an innovative multi-filament winding (MFW) process under impact load. Firstly, the principle of the MFW technique was introduced. Finite element models were constructed for both novel and conventional techniques, and subsequent low-velocity impact (LVI) tests were performed to acquire the time-force and time-energy data for the CFRP (Carbon Fiber Reinforced Polymer) laminates. The test results were in good agreement with the LVI responses of the composites obtained from the simulations. The failure modes and microscopic damage of the composite layers of the two techniques were analyzed by scanning electron microscopy (SEM). The results showed that under the same impact velocity, three damage modes of fiber fracture, matrix cracking, and delamination were observed for both techniques. However, the composite layers of the MFW technique exhibited more excellent impact resistance properties in terms of maximum contact force, absorbed energy, as well as inter-laminar and intra-laminar damage. The MFW technique exhibits a notable level of winding efficiency and demonstrates exceptional performance of manufactured products, which can meet the increasing demand of winding products over the years.
first_indexed 2024-03-12T15:19:38Z
format Article
id doaj.art-271da7e79c5a4560ad3591bf9f850180
institution Directory Open Access Journal
issn 2238-7854
language English
last_indexed 2024-03-12T15:19:38Z
publishDate 2023-07-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj.art-271da7e79c5a4560ad3591bf9f8501802023-08-11T05:34:42ZengElsevierJournal of Materials Research and Technology2238-78542023-07-012572927306Experimental and numerical analysis of low-velocity impact behavior of wound products using multi-filament winding techniqueXiaodong Zhao0Jianguo Liang1Chunjiang Zhao2Jianglin Liu3Yinhui Li4Lianyun Jiang5Jun Feng6Yuqin Xue7College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, No.79, Yingze West Street, Taiyuan, 030000, Shanxi, ChinaCollege of Mechanical and Vehicle Engineering, Taiyuan University of Technology, No.79, Yingze West Street, Taiyuan, 030000, Shanxi, China; Corresponding authorSchool of Mechanical Engineering, Taiyuan University of Science and Technology, No.66, Waliu Road, Taiyuan, 030024, Shanxi, ChinaCollege of Mechanical and Vehicle Engineering, Taiyuan University of Technology, No.79, Yingze West Street, Taiyuan, 030000, Shanxi, ChinaCollege of Information and Computer, Taiyuan University of Technology, No.79, Yingze West Street, Taiyuan, 030000, Shanxi, ChinaSchool of Mechanical Engineering, Taiyuan University of Science and Technology, No.66, Waliu Road, Taiyuan, 030024, Shanxi, ChinaNational Key Laboratory of Transit Physics, Nanjing University of Science and Technology, No.200, Xiaolingwei Street, Nanjing, 210094, Jiangsu, China; Corresponding authorCollege of Mechanical and Vehicle Engineering, Taiyuan University of Technology, No.79, Yingze West Street, Taiyuan, 030000, Shanxi, ChinaThe wound products are subjected to various impact loads during their service life, which caused invisible damage to the composite layers. In this paper, we investigated the failure behavior of composite layers fabricated using an innovative multi-filament winding (MFW) process under impact load. Firstly, the principle of the MFW technique was introduced. Finite element models were constructed for both novel and conventional techniques, and subsequent low-velocity impact (LVI) tests were performed to acquire the time-force and time-energy data for the CFRP (Carbon Fiber Reinforced Polymer) laminates. The test results were in good agreement with the LVI responses of the composites obtained from the simulations. The failure modes and microscopic damage of the composite layers of the two techniques were analyzed by scanning electron microscopy (SEM). The results showed that under the same impact velocity, three damage modes of fiber fracture, matrix cracking, and delamination were observed for both techniques. However, the composite layers of the MFW technique exhibited more excellent impact resistance properties in terms of maximum contact force, absorbed energy, as well as inter-laminar and intra-laminar damage. The MFW technique exhibits a notable level of winding efficiency and demonstrates exceptional performance of manufactured products, which can meet the increasing demand of winding products over the years.http://www.sciencedirect.com/science/article/pii/S2238785423016873Carbon fiberFilament windingMFW techniqueLow-velocity impactNumerical analysis
spellingShingle Xiaodong Zhao
Jianguo Liang
Chunjiang Zhao
Jianglin Liu
Yinhui Li
Lianyun Jiang
Jun Feng
Yuqin Xue
Experimental and numerical analysis of low-velocity impact behavior of wound products using multi-filament winding technique
Journal of Materials Research and Technology
Carbon fiber
Filament winding
MFW technique
Low-velocity impact
Numerical analysis
title Experimental and numerical analysis of low-velocity impact behavior of wound products using multi-filament winding technique
title_full Experimental and numerical analysis of low-velocity impact behavior of wound products using multi-filament winding technique
title_fullStr Experimental and numerical analysis of low-velocity impact behavior of wound products using multi-filament winding technique
title_full_unstemmed Experimental and numerical analysis of low-velocity impact behavior of wound products using multi-filament winding technique
title_short Experimental and numerical analysis of low-velocity impact behavior of wound products using multi-filament winding technique
title_sort experimental and numerical analysis of low velocity impact behavior of wound products using multi filament winding technique
topic Carbon fiber
Filament winding
MFW technique
Low-velocity impact
Numerical analysis
url http://www.sciencedirect.com/science/article/pii/S2238785423016873
work_keys_str_mv AT xiaodongzhao experimentalandnumericalanalysisoflowvelocityimpactbehaviorofwoundproductsusingmultifilamentwindingtechnique
AT jianguoliang experimentalandnumericalanalysisoflowvelocityimpactbehaviorofwoundproductsusingmultifilamentwindingtechnique
AT chunjiangzhao experimentalandnumericalanalysisoflowvelocityimpactbehaviorofwoundproductsusingmultifilamentwindingtechnique
AT jianglinliu experimentalandnumericalanalysisoflowvelocityimpactbehaviorofwoundproductsusingmultifilamentwindingtechnique
AT yinhuili experimentalandnumericalanalysisoflowvelocityimpactbehaviorofwoundproductsusingmultifilamentwindingtechnique
AT lianyunjiang experimentalandnumericalanalysisoflowvelocityimpactbehaviorofwoundproductsusingmultifilamentwindingtechnique
AT junfeng experimentalandnumericalanalysisoflowvelocityimpactbehaviorofwoundproductsusingmultifilamentwindingtechnique
AT yuqinxue experimentalandnumericalanalysisoflowvelocityimpactbehaviorofwoundproductsusingmultifilamentwindingtechnique