Hydrophobic, Thermal Shock-and-Corrosion-Resistant XSBR Latex-Modified Lightweight Class G Cement Composites in Geothermal Well Energy Storage Systems

Energy losses can be significantly reduced if thermally insulating cement is used for energy storage and recovery. The thermal conductivity (TC) of the currently used cement is between 1 and 1.2 W/mK. In this study we assessed the ability of polystyrene (PS)–polybutadiene (PB)–polyacrylic acid (PAA)...

Full description

Bibliographic Details
Main Authors: Toshifumi Sugama, Tatiana Pyatina
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/17/5792
_version_ 1797582237645930496
author Toshifumi Sugama
Tatiana Pyatina
author_facet Toshifumi Sugama
Tatiana Pyatina
author_sort Toshifumi Sugama
collection DOAJ
description Energy losses can be significantly reduced if thermally insulating cement is used for energy storage and recovery. The thermal conductivity (TC) of the currently used cement is between 1 and 1.2 W/mK. In this study we assessed the ability of polystyrene (PS)–polybutadiene (PB)–polyacrylic acid (PAA) terpolymer (cross-linked styrene–butadiene rubber, XSBR) latex to improve thermal insulating properties and thermal shock (TS) resistance of class G ordinary Portland cement (OPC) and fly ash cenosphere (FCSs) composites in the temperature range of 100–175 °C. The composites autoclaved at 100 °C were subjected to three cycles, one cycle: 175 °C heat → 25 °C water quenching). In hydrothermal and thermal (TS) environments at elevated temperatures in cement slurries the XSBR latex formed acrylic calcium complexes through acid–base reactions, and the number of such complexes increased at higher temperatures due to the XSBR degradation with formation of additional acrylic groups. As a result, these complexes offered the following five advanced properties to the OPC-based composites: (1) enhanced hydrophobicity; (2) decreased water-fillable porosity; (3) reduced TC for water-saturated composites; (4) minimized loss of compressive strength, Young’s modulus, and compressive fracture toughness after TS; and (5) abated pozzolanic activity of FCSs, which allowed FCSs to persist as thermal insulators under strongly alkaline conditions of cement slurries. Additionally, XSBR-modified slurries possessed improved workability and decreased slurry density due to the air-entraining effect of latex, which resulted in further improvement of thermal insulation performance of the modified composites.
first_indexed 2024-03-10T23:19:16Z
format Article
id doaj.art-273f590dce844dd3b8bbf9d4c0f61aaf
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-10T23:19:16Z
publishDate 2023-08-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-273f590dce844dd3b8bbf9d4c0f61aaf2023-11-19T08:25:57ZengMDPI AGMaterials1996-19442023-08-011617579210.3390/ma16175792Hydrophobic, Thermal Shock-and-Corrosion-Resistant XSBR Latex-Modified Lightweight Class G Cement Composites in Geothermal Well Energy Storage SystemsToshifumi Sugama0Tatiana Pyatina1Brookhaven National Laboratory, Upton, NY 11973-5000, USABrookhaven National Laboratory, Upton, NY 11973-5000, USAEnergy losses can be significantly reduced if thermally insulating cement is used for energy storage and recovery. The thermal conductivity (TC) of the currently used cement is between 1 and 1.2 W/mK. In this study we assessed the ability of polystyrene (PS)–polybutadiene (PB)–polyacrylic acid (PAA) terpolymer (cross-linked styrene–butadiene rubber, XSBR) latex to improve thermal insulating properties and thermal shock (TS) resistance of class G ordinary Portland cement (OPC) and fly ash cenosphere (FCSs) composites in the temperature range of 100–175 °C. The composites autoclaved at 100 °C were subjected to three cycles, one cycle: 175 °C heat → 25 °C water quenching). In hydrothermal and thermal (TS) environments at elevated temperatures in cement slurries the XSBR latex formed acrylic calcium complexes through acid–base reactions, and the number of such complexes increased at higher temperatures due to the XSBR degradation with formation of additional acrylic groups. As a result, these complexes offered the following five advanced properties to the OPC-based composites: (1) enhanced hydrophobicity; (2) decreased water-fillable porosity; (3) reduced TC for water-saturated composites; (4) minimized loss of compressive strength, Young’s modulus, and compressive fracture toughness after TS; and (5) abated pozzolanic activity of FCSs, which allowed FCSs to persist as thermal insulators under strongly alkaline conditions of cement slurries. Additionally, XSBR-modified slurries possessed improved workability and decreased slurry density due to the air-entraining effect of latex, which resulted in further improvement of thermal insulation performance of the modified composites.https://www.mdpi.com/1996-1944/16/17/5792lightweight cementthermally insulating cementreservoir thermal energy storagegeothermal cementthermal-shock-resistant cementhydrophobic cement
spellingShingle Toshifumi Sugama
Tatiana Pyatina
Hydrophobic, Thermal Shock-and-Corrosion-Resistant XSBR Latex-Modified Lightweight Class G Cement Composites in Geothermal Well Energy Storage Systems
Materials
lightweight cement
thermally insulating cement
reservoir thermal energy storage
geothermal cement
thermal-shock-resistant cement
hydrophobic cement
title Hydrophobic, Thermal Shock-and-Corrosion-Resistant XSBR Latex-Modified Lightweight Class G Cement Composites in Geothermal Well Energy Storage Systems
title_full Hydrophobic, Thermal Shock-and-Corrosion-Resistant XSBR Latex-Modified Lightweight Class G Cement Composites in Geothermal Well Energy Storage Systems
title_fullStr Hydrophobic, Thermal Shock-and-Corrosion-Resistant XSBR Latex-Modified Lightweight Class G Cement Composites in Geothermal Well Energy Storage Systems
title_full_unstemmed Hydrophobic, Thermal Shock-and-Corrosion-Resistant XSBR Latex-Modified Lightweight Class G Cement Composites in Geothermal Well Energy Storage Systems
title_short Hydrophobic, Thermal Shock-and-Corrosion-Resistant XSBR Latex-Modified Lightweight Class G Cement Composites in Geothermal Well Energy Storage Systems
title_sort hydrophobic thermal shock and corrosion resistant xsbr latex modified lightweight class g cement composites in geothermal well energy storage systems
topic lightweight cement
thermally insulating cement
reservoir thermal energy storage
geothermal cement
thermal-shock-resistant cement
hydrophobic cement
url https://www.mdpi.com/1996-1944/16/17/5792
work_keys_str_mv AT toshifumisugama hydrophobicthermalshockandcorrosionresistantxsbrlatexmodifiedlightweightclassgcementcompositesingeothermalwellenergystoragesystems
AT tatianapyatina hydrophobicthermalshockandcorrosionresistantxsbrlatexmodifiedlightweightclassgcementcompositesingeothermalwellenergystoragesystems