Highly Productive 3D Printing Process to Transcend Intractability in Materials and Geometries via Interactive Machine‐Learning‐Based Technique

Herein, a highly productive and defect‐free 3D‐printing system enforced by deep‐learning (DL)‐based anomaly detection and reinforcement‐learning (RL)‐based optimization processes is developed. Unpredictable defect factors, such as machine setting errors or unexpected material flow, are analyzed by i...

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Main Authors: Yuseok Kim, Suk Hee Park
Format: Article
Language:English
Published: Wiley 2023-07-01
Series:Advanced Intelligent Systems
Subjects:
Online Access:https://doi.org/10.1002/aisy.202200462
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author Yuseok Kim
Suk Hee Park
author_facet Yuseok Kim
Suk Hee Park
author_sort Yuseok Kim
collection DOAJ
description Herein, a highly productive and defect‐free 3D‐printing system enforced by deep‐learning (DL)‐based anomaly detection and reinforcement‐learning (RL)‐based optimization processes is developed. Unpredictable defect factors, such as machine setting errors or unexpected material flow, are analyzed by image‐based anomaly detection implemented using a variational autoencoder DL model. Real‐time detection and in situ correction of defects are implemented by an autocalibration algorithm in conjunction with the DL system. In view of productivity enhancement, the optimized set of diversified printing speeds can be generated from virtual simulation of RL, which is established using a physics‐based engineering model. The RL‐simulated parameter set maximizes printing speed and minimizes deflection‐related failures throughout the 3D‐printing process. With the synergistic assistance of DL and RL techniques, the developed system can overcome the inherent challenging intractability of 3D printing in terms of material property and geometry, achieving high process productivity.
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spelling doaj.art-276f39bfb67a49d99392b15c9a5c67c42023-07-25T05:32:26ZengWileyAdvanced Intelligent Systems2640-45672023-07-0157n/an/a10.1002/aisy.202200462Highly Productive 3D Printing Process to Transcend Intractability in Materials and Geometries via Interactive Machine‐Learning‐Based TechniqueYuseok Kim0Suk Hee Park1School of Mechanical Engineering Pusan National University Busan 46241 Republic of KoreaSchool of Mechanical Engineering Pusan National University Busan 46241 Republic of KoreaHerein, a highly productive and defect‐free 3D‐printing system enforced by deep‐learning (DL)‐based anomaly detection and reinforcement‐learning (RL)‐based optimization processes is developed. Unpredictable defect factors, such as machine setting errors or unexpected material flow, are analyzed by image‐based anomaly detection implemented using a variational autoencoder DL model. Real‐time detection and in situ correction of defects are implemented by an autocalibration algorithm in conjunction with the DL system. In view of productivity enhancement, the optimized set of diversified printing speeds can be generated from virtual simulation of RL, which is established using a physics‐based engineering model. The RL‐simulated parameter set maximizes printing speed and minimizes deflection‐related failures throughout the 3D‐printing process. With the synergistic assistance of DL and RL techniques, the developed system can overcome the inherent challenging intractability of 3D printing in terms of material property and geometry, achieving high process productivity.https://doi.org/10.1002/aisy.202200462deep learningdefect controlreinforcement learningvariational autoencoder; 3D printing
spellingShingle Yuseok Kim
Suk Hee Park
Highly Productive 3D Printing Process to Transcend Intractability in Materials and Geometries via Interactive Machine‐Learning‐Based Technique
Advanced Intelligent Systems
deep learning
defect control
reinforcement learning
variational autoencoder; 3D printing
title Highly Productive 3D Printing Process to Transcend Intractability in Materials and Geometries via Interactive Machine‐Learning‐Based Technique
title_full Highly Productive 3D Printing Process to Transcend Intractability in Materials and Geometries via Interactive Machine‐Learning‐Based Technique
title_fullStr Highly Productive 3D Printing Process to Transcend Intractability in Materials and Geometries via Interactive Machine‐Learning‐Based Technique
title_full_unstemmed Highly Productive 3D Printing Process to Transcend Intractability in Materials and Geometries via Interactive Machine‐Learning‐Based Technique
title_short Highly Productive 3D Printing Process to Transcend Intractability in Materials and Geometries via Interactive Machine‐Learning‐Based Technique
title_sort highly productive 3d printing process to transcend intractability in materials and geometries via interactive machine learning based technique
topic deep learning
defect control
reinforcement learning
variational autoencoder; 3D printing
url https://doi.org/10.1002/aisy.202200462
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AT sukheepark highlyproductive3dprintingprocesstotranscendintractabilityinmaterialsandgeometriesviainteractivemachinelearningbasedtechnique