The Scalable Solid-State Synthesis of a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi Alloy Encapsulated into a Hierarchical Porous Carbon Framework for Efficient Oxygen Evolution Reactions

The exploration of high-performance and low-cost electrocatalysts towards the oxygen evolution reaction (OER) is essential for large-scale water/seawater splitting. Herein, we develop a strategy involving the in situ generation of a template and pore-former to encapsulate a Ni<sub>5</sub>...

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Main Authors: Xiangyun Tian, Peng Yi, Junwei Sun, Caiyun Li, Rongzhan Liu, Jian-Kun Sun
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/12/11/1848
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author Xiangyun Tian
Peng Yi
Junwei Sun
Caiyun Li
Rongzhan Liu
Jian-Kun Sun
author_facet Xiangyun Tian
Peng Yi
Junwei Sun
Caiyun Li
Rongzhan Liu
Jian-Kun Sun
author_sort Xiangyun Tian
collection DOAJ
description The exploration of high-performance and low-cost electrocatalysts towards the oxygen evolution reaction (OER) is essential for large-scale water/seawater splitting. Herein, we develop a strategy involving the in situ generation of a template and pore-former to encapsulate a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P heterojunction and dispersive FeNi alloy hybrid particles into a three-dimensional hierarchical porous graphitic carbon framework (labeled as Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi@C) via a room-temperature solid-state grinding and sodium-carbonate-assisted pyrolysis method. The synergistic effect of the components and the architecture provides a large surface area with a sufficient number of active sites and a hierarchical porous pathway for efficient electron transfer and mass diffusion. Furthermore, a graphitic carbon coating layer restrains the corrosion of alloy particles to boost the long-term durability of the catalyst. Consequently, the Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi@C catalyst exhibits extraordinary OER activity with a low overpotential of 242 mV (10 mA cm<sup>−2</sup>), outperforming the commercial RuO<sub>2</sub> catalyst in 1 M KOH. Meanwhile, a scale-up of the Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi@C catalyst created by a ball-milling method displays a similar level of activity to the above grinding method. In 1 M KOH + seawater electrolyte, Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi@C also displays excellent stability; it can continuously operate for 160 h with a negligible potential increase of 2 mV. This work may provide a new avenue for facile mass production of an efficient electrocatalyst for water/seawater splitting and diverse other applications.
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spelling doaj.art-27e9410520704c2683af4e9b8d36b8412023-11-23T14:33:13ZengMDPI AGNanomaterials2079-49912022-05-011211184810.3390/nano12111848The Scalable Solid-State Synthesis of a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi Alloy Encapsulated into a Hierarchical Porous Carbon Framework for Efficient Oxygen Evolution ReactionsXiangyun Tian0Peng Yi1Junwei Sun2Caiyun Li3Rongzhan Liu4Jian-Kun Sun5College of Textiles and Clothing, Qingdao University, Qingdao 266071, ChinaCollege of Textiles and Clothing, Qingdao University, Qingdao 266071, ChinaCollege of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, ChinaCollege of Textiles and Clothing, Qingdao University, Qingdao 266071, ChinaCollege of Textiles and Clothing, Qingdao University, Qingdao 266071, ChinaCollege of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, ChinaThe exploration of high-performance and low-cost electrocatalysts towards the oxygen evolution reaction (OER) is essential for large-scale water/seawater splitting. Herein, we develop a strategy involving the in situ generation of a template and pore-former to encapsulate a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P heterojunction and dispersive FeNi alloy hybrid particles into a three-dimensional hierarchical porous graphitic carbon framework (labeled as Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi@C) via a room-temperature solid-state grinding and sodium-carbonate-assisted pyrolysis method. The synergistic effect of the components and the architecture provides a large surface area with a sufficient number of active sites and a hierarchical porous pathway for efficient electron transfer and mass diffusion. Furthermore, a graphitic carbon coating layer restrains the corrosion of alloy particles to boost the long-term durability of the catalyst. Consequently, the Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi@C catalyst exhibits extraordinary OER activity with a low overpotential of 242 mV (10 mA cm<sup>−2</sup>), outperforming the commercial RuO<sub>2</sub> catalyst in 1 M KOH. Meanwhile, a scale-up of the Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi@C catalyst created by a ball-milling method displays a similar level of activity to the above grinding method. In 1 M KOH + seawater electrolyte, Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi@C also displays excellent stability; it can continuously operate for 160 h with a negligible potential increase of 2 mV. This work may provide a new avenue for facile mass production of an efficient electrocatalyst for water/seawater splitting and diverse other applications.https://www.mdpi.com/2079-4991/12/11/1848FeNi alloyNi<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P heterojunctionsolid-state grindingin situ templateoxygen evolution reaction
spellingShingle Xiangyun Tian
Peng Yi
Junwei Sun
Caiyun Li
Rongzhan Liu
Jian-Kun Sun
The Scalable Solid-State Synthesis of a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi Alloy Encapsulated into a Hierarchical Porous Carbon Framework for Efficient Oxygen Evolution Reactions
Nanomaterials
FeNi alloy
Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P heterojunction
solid-state grinding
in situ template
oxygen evolution reaction
title The Scalable Solid-State Synthesis of a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi Alloy Encapsulated into a Hierarchical Porous Carbon Framework for Efficient Oxygen Evolution Reactions
title_full The Scalable Solid-State Synthesis of a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi Alloy Encapsulated into a Hierarchical Porous Carbon Framework for Efficient Oxygen Evolution Reactions
title_fullStr The Scalable Solid-State Synthesis of a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi Alloy Encapsulated into a Hierarchical Porous Carbon Framework for Efficient Oxygen Evolution Reactions
title_full_unstemmed The Scalable Solid-State Synthesis of a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi Alloy Encapsulated into a Hierarchical Porous Carbon Framework for Efficient Oxygen Evolution Reactions
title_short The Scalable Solid-State Synthesis of a Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P–FeNi Alloy Encapsulated into a Hierarchical Porous Carbon Framework for Efficient Oxygen Evolution Reactions
title_sort scalable solid state synthesis of a ni sub 5 sub p sub 4 sub ni sub 2 sub p feni alloy encapsulated into a hierarchical porous carbon framework for efficient oxygen evolution reactions
topic FeNi alloy
Ni<sub>5</sub>P<sub>4</sub>/Ni<sub>2</sub>P heterojunction
solid-state grinding
in situ template
oxygen evolution reaction
url https://www.mdpi.com/2079-4991/12/11/1848
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