Concept for Individual and Lifetime-Adaptive Modeling of the Dynamic Behavior of Machine Tools

The increasing demand for personalized products and the lack of skilled workers, intensified by demographic change, are major challenges for the manufacturing industry in Europe. An important framework for addressing these issues is a digital twin that represents the dynamic behavior of machine tool...

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Main Authors: Florian Oexle, Fabian Heimberger, Alexander Puchta, Jürgen Fleischer
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/12/2/123
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author Florian Oexle
Fabian Heimberger
Alexander Puchta
Jürgen Fleischer
author_facet Florian Oexle
Fabian Heimberger
Alexander Puchta
Jürgen Fleischer
author_sort Florian Oexle
collection DOAJ
description The increasing demand for personalized products and the lack of skilled workers, intensified by demographic change, are major challenges for the manufacturing industry in Europe. An important framework for addressing these issues is a digital twin that represents the dynamic behavior of machine tools to support the remaining skilled workers and optimize processes in virtual space. Existing methods for modeling the dynamic behavior of machine tools rely on the use of expert knowledge and require a significant amount of manual effort. In this paper, a concept is proposed for individualized and lifetime-adaptive modeling of the dynamic behavior of machine tools with the focus on the machine’s tool center point. Therefore, existing and proven algorithms are combined and applied to this use case. Additionally, it eliminates the need for detailed information about the machine’s kinematic structure and utilizes automated data collection, which reduces the dependence on expert knowledge. In preliminary tests, the algorithm for the initial model setup shows a fit of 99.88% on simulation data. The introduced re-fit approach for online parameter actualization is promising, as in preliminary tests, an accuracy of 95.23% could be reached.
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spelling doaj.art-280a2ec439044963aa5eac86b404c61e2024-02-23T15:25:04ZengMDPI AGMachines2075-17022024-02-0112212310.3390/machines12020123Concept for Individual and Lifetime-Adaptive Modeling of the Dynamic Behavior of Machine ToolsFlorian Oexle0Fabian Heimberger1Alexander Puchta2Jürgen Fleischer3wbk Institute of Production Science, Karlsruhe Institute of Technology (KIT), Kaiserstraße 12, 76131 Karlsruhe, Germanywbk Institute of Production Science, Karlsruhe Institute of Technology (KIT), Kaiserstraße 12, 76131 Karlsruhe, Germanywbk Institute of Production Science, Karlsruhe Institute of Technology (KIT), Kaiserstraße 12, 76131 Karlsruhe, Germanywbk Institute of Production Science, Karlsruhe Institute of Technology (KIT), Kaiserstraße 12, 76131 Karlsruhe, GermanyThe increasing demand for personalized products and the lack of skilled workers, intensified by demographic change, are major challenges for the manufacturing industry in Europe. An important framework for addressing these issues is a digital twin that represents the dynamic behavior of machine tools to support the remaining skilled workers and optimize processes in virtual space. Existing methods for modeling the dynamic behavior of machine tools rely on the use of expert knowledge and require a significant amount of manual effort. In this paper, a concept is proposed for individualized and lifetime-adaptive modeling of the dynamic behavior of machine tools with the focus on the machine’s tool center point. Therefore, existing and proven algorithms are combined and applied to this use case. Additionally, it eliminates the need for detailed information about the machine’s kinematic structure and utilizes automated data collection, which reduces the dependence on expert knowledge. In preliminary tests, the algorithm for the initial model setup shows a fit of 99.88% on simulation data. The introduced re-fit approach for online parameter actualization is promising, as in preliminary tests, an accuracy of 95.23% could be reached.https://www.mdpi.com/2075-1702/12/2/123machine tooldigital twindynamicssimulationlifecycle
spellingShingle Florian Oexle
Fabian Heimberger
Alexander Puchta
Jürgen Fleischer
Concept for Individual and Lifetime-Adaptive Modeling of the Dynamic Behavior of Machine Tools
Machines
machine tool
digital twin
dynamics
simulation
lifecycle
title Concept for Individual and Lifetime-Adaptive Modeling of the Dynamic Behavior of Machine Tools
title_full Concept for Individual and Lifetime-Adaptive Modeling of the Dynamic Behavior of Machine Tools
title_fullStr Concept for Individual and Lifetime-Adaptive Modeling of the Dynamic Behavior of Machine Tools
title_full_unstemmed Concept for Individual and Lifetime-Adaptive Modeling of the Dynamic Behavior of Machine Tools
title_short Concept for Individual and Lifetime-Adaptive Modeling of the Dynamic Behavior of Machine Tools
title_sort concept for individual and lifetime adaptive modeling of the dynamic behavior of machine tools
topic machine tool
digital twin
dynamics
simulation
lifecycle
url https://www.mdpi.com/2075-1702/12/2/123
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AT jurgenfleischer conceptforindividualandlifetimeadaptivemodelingofthedynamicbehaviorofmachinetools