Optimization of process parameters of ECM by RSM on AISI 202 steel

The machining of complex shaped designs was difficult earlier, but with the advent of the newer machining processes incorporating in it electrical, chemical & mechanical processes, manufacturing has redefined itself. Especially, the Electrochemical Machining (ECM) process is used to machine the...

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Main Authors: P. Alex John Britto, N. Lenin
Format: Article
Language:English
Published: Applied Science Innovations Private Limited 2015-12-01
Series:Carbon: Science and Technology
Subjects:
Online Access:http://www.applied-science-innovations.com/cst-web-site/CST-7-4-2015/CST-157-7-4-2015-28-33.pdf
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author P. Alex John Britto
N. Lenin
author_facet P. Alex John Britto
N. Lenin
author_sort P. Alex John Britto
collection DOAJ
description The machining of complex shaped designs was difficult earlier, but with the advent of the newer machining processes incorporating in it electrical, chemical & mechanical processes, manufacturing has redefined itself. Especially, the Electrochemical Machining (ECM) process is used to machine the hard to cut materials without producing heat and friction. Hence, in this work, the ECM process has been chosen to machine SS AISI 202 steel. This study establishes the effect of process parameters such as voltage, current and concentration of electrolyte on the responses on material removal rate (MRR). In this work, second-order quadratic models were developed for MRR, considering the electrolyte concentration, voltage and current as the machining parameters, using central composite design. The developed models were used for Response Surface Methodology (RSM) optimization by desirability function approach to determine the optimum machining parameters.
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spelling doaj.art-2840c8823df6401f9ee110c3ac24a9e42022-12-22T02:49:57ZengApplied Science Innovations Private LimitedCarbon: Science and Technology0974-05460974-05462015-12-01742833Optimization of process parameters of ECM by RSM on AISI 202 steelP. Alex John Britto0N. Lenin1Department of Mechanical Engineering, National Engineering College, Kovilpatti-628503, Tamil Nadu, IndiaDepartment of Mechanical Engineering, National Engineering College, Kovilpatti-628503, Tamil Nadu, IndiaThe machining of complex shaped designs was difficult earlier, but with the advent of the newer machining processes incorporating in it electrical, chemical & mechanical processes, manufacturing has redefined itself. Especially, the Electrochemical Machining (ECM) process is used to machine the hard to cut materials without producing heat and friction. Hence, in this work, the ECM process has been chosen to machine SS AISI 202 steel. This study establishes the effect of process parameters such as voltage, current and concentration of electrolyte on the responses on material removal rate (MRR). In this work, second-order quadratic models were developed for MRR, considering the electrolyte concentration, voltage and current as the machining parameters, using central composite design. The developed models were used for Response Surface Methodology (RSM) optimization by desirability function approach to determine the optimum machining parameters.http://www.applied-science-innovations.com/cst-web-site/CST-7-4-2015/CST-157-7-4-2015-28-33.pdfECMMRRAISI 202 SteelRSMDesirability FunctionInteraction Graph
spellingShingle P. Alex John Britto
N. Lenin
Optimization of process parameters of ECM by RSM on AISI 202 steel
Carbon: Science and Technology
ECM
MRR
AISI 202 Steel
RSM
Desirability Function
Interaction Graph
title Optimization of process parameters of ECM by RSM on AISI 202 steel
title_full Optimization of process parameters of ECM by RSM on AISI 202 steel
title_fullStr Optimization of process parameters of ECM by RSM on AISI 202 steel
title_full_unstemmed Optimization of process parameters of ECM by RSM on AISI 202 steel
title_short Optimization of process parameters of ECM by RSM on AISI 202 steel
title_sort optimization of process parameters of ecm by rsm on aisi 202 steel
topic ECM
MRR
AISI 202 Steel
RSM
Desirability Function
Interaction Graph
url http://www.applied-science-innovations.com/cst-web-site/CST-7-4-2015/CST-157-7-4-2015-28-33.pdf
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