Development of sintered alumina and magnesium composite with high static stiffness and high damping ratio

As accuracy of industrial product was reduced by several vibrations of a machine tool, a tool and a workpiece during cutting, there are several countermeasures for machining field. Recently the M2052 was used for reducing vibration. The M2052 has a property of very high damping ratio for vibration,...

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Main Authors: Ikuo TANABE, Ryo IGARASHI, Satoshi TAKAHASHI
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2015-05-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/81/826/81_14-00594/_pdf/-char/en
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author Ikuo TANABE
Ryo IGARASHI
Satoshi TAKAHASHI
author_facet Ikuo TANABE
Ryo IGARASHI
Satoshi TAKAHASHI
author_sort Ikuo TANABE
collection DOAJ
description As accuracy of industrial product was reduced by several vibrations of a machine tool, a tool and a workpiece during cutting, there are several countermeasures for machining field. Recently the M2052 was used for reducing vibration. The M2052 has a property of very high damping ratio for vibration, however it has low static stiffness and very expensive. On the other hand, we developed the technology for creating new materials with hybrid properties. In this research, the sintered alumina and magnesium composite with both high static stiffness and high damping ratio was developed and evaluated. The manufacturing method was firstly developed. Then the consisted materials for the composite were selected by using FEM analysis. Properties of the composite were evaluated. At last the composite was used for the structural material of the lathe, the machining properties of the lathe were evaluated for surface roughness of a product and tool life in the experiment. It is concluded from the results that; (1) the manufacturing method for new composite was established, (2) the sintered alumina ceramics, magnesium and epoxy resin were used for the composite with both high static stiffness and high damping ratio, (3) the machine tool using the composite is very effective for high accuracy of the product.
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spelling doaj.art-28b094edfa744a2686ab5cec6c08b4ef2022-12-22T04:14:27ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612015-05-018182614-0059414-0059410.1299/transjsme.14-00594transjsmeDevelopment of sintered alumina and magnesium composite with high static stiffness and high damping ratioIkuo TANABE0Ryo IGARASHI1Satoshi TAKAHASHI2Nagaoka University of Technology. Dept. of Mechanical EngineeringNagaoka University of Technology. Master course,Dept. of Mechanical EngineeringNagaoka University of Technology. Dept. of Mechanical EngineeringAs accuracy of industrial product was reduced by several vibrations of a machine tool, a tool and a workpiece during cutting, there are several countermeasures for machining field. Recently the M2052 was used for reducing vibration. The M2052 has a property of very high damping ratio for vibration, however it has low static stiffness and very expensive. On the other hand, we developed the technology for creating new materials with hybrid properties. In this research, the sintered alumina and magnesium composite with both high static stiffness and high damping ratio was developed and evaluated. The manufacturing method was firstly developed. Then the consisted materials for the composite were selected by using FEM analysis. Properties of the composite were evaluated. At last the composite was used for the structural material of the lathe, the machining properties of the lathe were evaluated for surface roughness of a product and tool life in the experiment. It is concluded from the results that; (1) the manufacturing method for new composite was established, (2) the sintered alumina ceramics, magnesium and epoxy resin were used for the composite with both high static stiffness and high damping ratio, (3) the machine tool using the composite is very effective for high accuracy of the product.https://www.jstage.jst.go.jp/article/transjsme/81/826/81_14-00594/_pdf/-char/encountermeasure of vibrationnew materialshybrid propertiescomposite materialdamping ratio
spellingShingle Ikuo TANABE
Ryo IGARASHI
Satoshi TAKAHASHI
Development of sintered alumina and magnesium composite with high static stiffness and high damping ratio
Nihon Kikai Gakkai ronbunshu
countermeasure of vibration
new materials
hybrid properties
composite material
damping ratio
title Development of sintered alumina and magnesium composite with high static stiffness and high damping ratio
title_full Development of sintered alumina and magnesium composite with high static stiffness and high damping ratio
title_fullStr Development of sintered alumina and magnesium composite with high static stiffness and high damping ratio
title_full_unstemmed Development of sintered alumina and magnesium composite with high static stiffness and high damping ratio
title_short Development of sintered alumina and magnesium composite with high static stiffness and high damping ratio
title_sort development of sintered alumina and magnesium composite with high static stiffness and high damping ratio
topic countermeasure of vibration
new materials
hybrid properties
composite material
damping ratio
url https://www.jstage.jst.go.jp/article/transjsme/81/826/81_14-00594/_pdf/-char/en
work_keys_str_mv AT ikuotanabe developmentofsinteredaluminaandmagnesiumcompositewithhighstaticstiffnessandhighdampingratio
AT ryoigarashi developmentofsinteredaluminaandmagnesiumcompositewithhighstaticstiffnessandhighdampingratio
AT satoshitakahashi developmentofsinteredaluminaandmagnesiumcompositewithhighstaticstiffnessandhighdampingratio