Performance evaluations of flexible polyurethane foams manufactured with castor oil-based bio-polyol

Flexible polyurethane (PU) foams are widely used in automotive industries as sound absorbing materials because their porous structure is beneficial for absorbing sound waves. With growing concerns about environment pollution, many studies have been conducted to investigate the environmental impact o...

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Main Authors: Jungha Lee, Jung Hyeun Kim
Format: Article
Language:English
Published: Elsevier 2023-07-01
Series:Polymer Testing
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0142941823001496
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author Jungha Lee
Jung Hyeun Kim
author_facet Jungha Lee
Jung Hyeun Kim
author_sort Jungha Lee
collection DOAJ
description Flexible polyurethane (PU) foams are widely used in automotive industries as sound absorbing materials because their porous structure is beneficial for absorbing sound waves. With growing concerns about environment pollution, many studies have been conducted to investigate the environmental impact of the PU foams fabricated with bio-derived materials instead of using petroleum-based sources. In this study, castor oil-based bio-polyol and two types of gelling catalysts (amine and tin) were applied in synthesis of the PU foams, and the sound absorption, compression strength, and volatile organic compounds (VOCs) emission were examined. Increasing the bio-polyol content and applying a tin type catalyst decreased the cavity and pore sizes about 40%, resulted in high sound absorption (acoustic activity: 0.77 and noise reduction coefficient: 0.41) and compression strength (26.27 kPa). Additionally, the application of bio-polyol also reduced the VOCs emissions from the foam degradation. Thus, applying the bio-derived polyol is promising for reducing environmental issues in various industrial applications.
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spelling doaj.art-291753bba25d48aebcf8b47bd87276092023-06-17T05:17:32ZengElsevierPolymer Testing0142-94182023-07-01124108069Performance evaluations of flexible polyurethane foams manufactured with castor oil-based bio-polyolJungha Lee0Jung Hyeun Kim1Department of Chemical Engineering, University of Seoul, 163 Seoulsiripdae-ro, Dongdaemun-gu, Seoul, 02504, South KoreaCorresponding author.; Department of Chemical Engineering, University of Seoul, 163 Seoulsiripdae-ro, Dongdaemun-gu, Seoul, 02504, South KoreaFlexible polyurethane (PU) foams are widely used in automotive industries as sound absorbing materials because their porous structure is beneficial for absorbing sound waves. With growing concerns about environment pollution, many studies have been conducted to investigate the environmental impact of the PU foams fabricated with bio-derived materials instead of using petroleum-based sources. In this study, castor oil-based bio-polyol and two types of gelling catalysts (amine and tin) were applied in synthesis of the PU foams, and the sound absorption, compression strength, and volatile organic compounds (VOCs) emission were examined. Increasing the bio-polyol content and applying a tin type catalyst decreased the cavity and pore sizes about 40%, resulted in high sound absorption (acoustic activity: 0.77 and noise reduction coefficient: 0.41) and compression strength (26.27 kPa). Additionally, the application of bio-polyol also reduced the VOCs emissions from the foam degradation. Thus, applying the bio-derived polyol is promising for reducing environmental issues in various industrial applications.http://www.sciencedirect.com/science/article/pii/S0142941823001496Polyurethane foamCastor oilBio-polyolSound absorptionGelling catalyst
spellingShingle Jungha Lee
Jung Hyeun Kim
Performance evaluations of flexible polyurethane foams manufactured with castor oil-based bio-polyol
Polymer Testing
Polyurethane foam
Castor oil
Bio-polyol
Sound absorption
Gelling catalyst
title Performance evaluations of flexible polyurethane foams manufactured with castor oil-based bio-polyol
title_full Performance evaluations of flexible polyurethane foams manufactured with castor oil-based bio-polyol
title_fullStr Performance evaluations of flexible polyurethane foams manufactured with castor oil-based bio-polyol
title_full_unstemmed Performance evaluations of flexible polyurethane foams manufactured with castor oil-based bio-polyol
title_short Performance evaluations of flexible polyurethane foams manufactured with castor oil-based bio-polyol
title_sort performance evaluations of flexible polyurethane foams manufactured with castor oil based bio polyol
topic Polyurethane foam
Castor oil
Bio-polyol
Sound absorption
Gelling catalyst
url http://www.sciencedirect.com/science/article/pii/S0142941823001496
work_keys_str_mv AT junghalee performanceevaluationsofflexiblepolyurethanefoamsmanufacturedwithcastoroilbasedbiopolyol
AT junghyeunkim performanceevaluationsofflexiblepolyurethanefoamsmanufacturedwithcastoroilbasedbiopolyol