3-D Surface Morphological Characterization of CAD/CAM Milled Dental Zirconia: An In Vitro Study of the Effect of Post-Fabrication Processes

Objective: To investigate the effect on zirconia surface of the post-fabrication surface treatments on the morphological characteristics and mechanical properties of CAD/CAM milled dental zirconia specimens as well as to identify the critical parameters in the measurement of oral retention under in...

Full description

Bibliographic Details
Main Authors: Ashwini Patil, Davidson Jebaseelan
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/13/4685
_version_ 1797442756874862592
author Ashwini Patil
Davidson Jebaseelan
author_facet Ashwini Patil
Davidson Jebaseelan
author_sort Ashwini Patil
collection DOAJ
description Objective: To investigate the effect on zirconia surface of the post-fabrication surface treatments on the morphological characteristics and mechanical properties of CAD/CAM milled dental zirconia specimens as well as to identify the critical parameters in the measurement of oral retention under in vitro circumstances. Method: The zirconia specimens (N = 20, <i>n</i> = 4) were subjected to CAD/CAM milling and divided into five groups. The specifications were: Group G1—sintered; Group G2—sintered followed by a polishing process; Group G3—sintered followed by polishing and sandblasting with alumina particles Al<sub>2</sub>O<sub>3</sub> (110 µm); Group G4—sintered followed by sandblasting; Group G5—sintered followed by sandblasting with polishing as the end process. All the groups were subjected to Fretting wear tests, 3-D surface roughness measurements, and Vickers’s Micro hardness tests. Investigation of the phase transformation using XRD, and surface feature examination using SEM were also carried out. Additionally, one-way ANOVA, Tukey, and Pearson correlations were statistically analysed. Results: The fabrication processes had a significant effect on the performance of zirconia specimens in all the groups (<i>p</i> > 0.05). Specimens that underwent polishing as the last process exhibited lower surface roughness. The monoclinic phase of zirconia was observed in all the specimens before and after wear except for those in the G2 and G5 groups, where polishing was the end process. In G5, the post-wear surface properties revealed lower surface roughness and hardness. Further, the SEM and 3-D topography show grooves as seen by the dale void volume (Vvv) values; shallow valley depth (Svk); micro craters; and wear track. Conclusion: Specimens in G5 that were subjected to multistep post-fabrication process, namely sandblasting followed by polishing, yielded better results when compared to those in the other groups (G1, G2, G3, and G4). G5 with an interlayer of alumina is recommended for clinical applications due to its enhanced surface properties, mechanical properties, and low wear.
first_indexed 2024-03-09T12:46:37Z
format Article
id doaj.art-2927b1c3f13f4da5bf9df932a105e25c
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-09T12:46:37Z
publishDate 2022-07-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-2927b1c3f13f4da5bf9df932a105e25c2023-11-30T22:10:46ZengMDPI AGMaterials1996-19442022-07-011513468510.3390/ma151346853-D Surface Morphological Characterization of CAD/CAM Milled Dental Zirconia: An In Vitro Study of the Effect of Post-Fabrication ProcessesAshwini Patil0Davidson Jebaseelan1School of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai 600127, IndiaSchool of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai 600127, IndiaObjective: To investigate the effect on zirconia surface of the post-fabrication surface treatments on the morphological characteristics and mechanical properties of CAD/CAM milled dental zirconia specimens as well as to identify the critical parameters in the measurement of oral retention under in vitro circumstances. Method: The zirconia specimens (N = 20, <i>n</i> = 4) were subjected to CAD/CAM milling and divided into five groups. The specifications were: Group G1—sintered; Group G2—sintered followed by a polishing process; Group G3—sintered followed by polishing and sandblasting with alumina particles Al<sub>2</sub>O<sub>3</sub> (110 µm); Group G4—sintered followed by sandblasting; Group G5—sintered followed by sandblasting with polishing as the end process. All the groups were subjected to Fretting wear tests, 3-D surface roughness measurements, and Vickers’s Micro hardness tests. Investigation of the phase transformation using XRD, and surface feature examination using SEM were also carried out. Additionally, one-way ANOVA, Tukey, and Pearson correlations were statistically analysed. Results: The fabrication processes had a significant effect on the performance of zirconia specimens in all the groups (<i>p</i> > 0.05). Specimens that underwent polishing as the last process exhibited lower surface roughness. The monoclinic phase of zirconia was observed in all the specimens before and after wear except for those in the G2 and G5 groups, where polishing was the end process. In G5, the post-wear surface properties revealed lower surface roughness and hardness. Further, the SEM and 3-D topography show grooves as seen by the dale void volume (Vvv) values; shallow valley depth (Svk); micro craters; and wear track. Conclusion: Specimens in G5 that were subjected to multistep post-fabrication process, namely sandblasting followed by polishing, yielded better results when compared to those in the other groups (G1, G2, G3, and G4). G5 with an interlayer of alumina is recommended for clinical applications due to its enhanced surface properties, mechanical properties, and low wear.https://www.mdpi.com/1996-1944/15/13/4685CAD/CAM machinesandblastingpolishingalumina particles3-D surface roughness
spellingShingle Ashwini Patil
Davidson Jebaseelan
3-D Surface Morphological Characterization of CAD/CAM Milled Dental Zirconia: An In Vitro Study of the Effect of Post-Fabrication Processes
Materials
CAD/CAM machine
sandblasting
polishing
alumina particles
3-D surface roughness
title 3-D Surface Morphological Characterization of CAD/CAM Milled Dental Zirconia: An In Vitro Study of the Effect of Post-Fabrication Processes
title_full 3-D Surface Morphological Characterization of CAD/CAM Milled Dental Zirconia: An In Vitro Study of the Effect of Post-Fabrication Processes
title_fullStr 3-D Surface Morphological Characterization of CAD/CAM Milled Dental Zirconia: An In Vitro Study of the Effect of Post-Fabrication Processes
title_full_unstemmed 3-D Surface Morphological Characterization of CAD/CAM Milled Dental Zirconia: An In Vitro Study of the Effect of Post-Fabrication Processes
title_short 3-D Surface Morphological Characterization of CAD/CAM Milled Dental Zirconia: An In Vitro Study of the Effect of Post-Fabrication Processes
title_sort 3 d surface morphological characterization of cad cam milled dental zirconia an in vitro study of the effect of post fabrication processes
topic CAD/CAM machine
sandblasting
polishing
alumina particles
3-D surface roughness
url https://www.mdpi.com/1996-1944/15/13/4685
work_keys_str_mv AT ashwinipatil 3dsurfacemorphologicalcharacterizationofcadcammilleddentalzirconiaaninvitrostudyoftheeffectofpostfabricationprocesses
AT davidsonjebaseelan 3dsurfacemorphologicalcharacterizationofcadcammilleddentalzirconiaaninvitrostudyoftheeffectofpostfabricationprocesses