Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds

The appearance of a surface is a crucial characteristic of a part or component. Laser-based micromachining gets increasingly important in generating tailored surface topographies. A novel structuring technique for surface engineering is surface structuring by laser remelting (WaveShape), in which su...

Full description

Bibliographic Details
Main Authors: André Temmler, Shan Qi
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/12/6/660
_version_ 1797531496866643968
author André Temmler
Shan Qi
author_facet André Temmler
Shan Qi
author_sort André Temmler
collection DOAJ
description The appearance of a surface is a crucial characteristic of a part or component. Laser-based micromachining gets increasingly important in generating tailored surface topographies. A novel structuring technique for surface engineering is surface structuring by laser remelting (WaveShape), in which surface features are created without material loss. In this study, we investigated the evolution of surface topographies on Ti6Al4V for a laser beam diameter of 50 m and scan speeds larger than 100 mm/s. Surface features with aspect ratios (ratio of height to width) of almost 1:1 were achieved using the WaveShape process. Furthermore, wavelengths smaller than 500 m could be effectively structured using scan speeds of up to 500 mm/s. The experimental results showed further that the efficiency of the WaveShape process in terms of achieved structure height per unit time significantly increases for high scan speeds.
first_indexed 2024-03-10T10:44:37Z
format Article
id doaj.art-29511cab73e24f1984197d91c1345678
institution Directory Open Access Journal
issn 2072-666X
language English
last_indexed 2024-03-10T10:44:37Z
publishDate 2021-06-01
publisher MDPI AG
record_format Article
series Micromachines
spelling doaj.art-29511cab73e24f1984197d91c13456782023-11-21T22:40:56ZengMDPI AGMicromachines2072-666X2021-06-0112666010.3390/mi12060660Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan SpeedsAndré Temmler0Shan Qi1Fraunhofer Institute for Applied Optics and Precision Engineering (IOF), Albert-Einstein-Straße 7, 07745 Jena, Germany 2 Chair for Laser Technology, RWTH Aachen University, Steinbachstraße 15, 52074 Aachen, GermanyChair for Laser Technology, RWTH Aachen University, Steinbachstraße 15, 52074 Aachen, GermanyThe appearance of a surface is a crucial characteristic of a part or component. Laser-based micromachining gets increasingly important in generating tailored surface topographies. A novel structuring technique for surface engineering is surface structuring by laser remelting (WaveShape), in which surface features are created without material loss. In this study, we investigated the evolution of surface topographies on Ti6Al4V for a laser beam diameter of 50 m and scan speeds larger than 100 mm/s. Surface features with aspect ratios (ratio of height to width) of almost 1:1 were achieved using the WaveShape process. Furthermore, wavelengths smaller than 500 m could be effectively structured using scan speeds of up to 500 mm/s. The experimental results showed further that the efficiency of the WaveShape process in terms of achieved structure height per unit time significantly increases for high scan speeds.https://www.mdpi.com/2072-666X/12/6/660laser remeltingtitanium Ti6Al4VWaveshapesurface topographysurface engineering
spellingShingle André Temmler
Shan Qi
Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds
Micromachines
laser remelting
titanium Ti6Al4V
Waveshape
surface topography
surface engineering
title Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds
title_full Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds
title_fullStr Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds
title_full_unstemmed Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds
title_short Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds
title_sort surface structuring by laser remelting waveshape microstructuring of ti6al4v for a small laser beam diameter and high scan speeds
topic laser remelting
titanium Ti6Al4V
Waveshape
surface topography
surface engineering
url https://www.mdpi.com/2072-666X/12/6/660
work_keys_str_mv AT andretemmler surfacestructuringbylaserremeltingwaveshapemicrostructuringofti6al4vforasmalllaserbeamdiameterandhighscanspeeds
AT shanqi surfacestructuringbylaserremeltingwaveshapemicrostructuringofti6al4vforasmalllaserbeamdiameterandhighscanspeeds