Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds
The appearance of a surface is a crucial characteristic of a part or component. Laser-based micromachining gets increasingly important in generating tailored surface topographies. A novel structuring technique for surface engineering is surface structuring by laser remelting (WaveShape), in which su...
Main Authors: | , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2021-06-01
|
Series: | Micromachines |
Subjects: | |
Online Access: | https://www.mdpi.com/2072-666X/12/6/660 |
_version_ | 1797531496866643968 |
---|---|
author | André Temmler Shan Qi |
author_facet | André Temmler Shan Qi |
author_sort | André Temmler |
collection | DOAJ |
description | The appearance of a surface is a crucial characteristic of a part or component. Laser-based micromachining gets increasingly important in generating tailored surface topographies. A novel structuring technique for surface engineering is surface structuring by laser remelting (WaveShape), in which surface features are created without material loss. In this study, we investigated the evolution of surface topographies on Ti6Al4V for a laser beam diameter of 50 m and scan speeds larger than 100 mm/s. Surface features with aspect ratios (ratio of height to width) of almost 1:1 were achieved using the WaveShape process. Furthermore, wavelengths smaller than 500 m could be effectively structured using scan speeds of up to 500 mm/s. The experimental results showed further that the efficiency of the WaveShape process in terms of achieved structure height per unit time significantly increases for high scan speeds. |
first_indexed | 2024-03-10T10:44:37Z |
format | Article |
id | doaj.art-29511cab73e24f1984197d91c1345678 |
institution | Directory Open Access Journal |
issn | 2072-666X |
language | English |
last_indexed | 2024-03-10T10:44:37Z |
publishDate | 2021-06-01 |
publisher | MDPI AG |
record_format | Article |
series | Micromachines |
spelling | doaj.art-29511cab73e24f1984197d91c13456782023-11-21T22:40:56ZengMDPI AGMicromachines2072-666X2021-06-0112666010.3390/mi12060660Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan SpeedsAndré Temmler0Shan Qi1Fraunhofer Institute for Applied Optics and Precision Engineering (IOF), Albert-Einstein-Straße 7, 07745 Jena, Germany 2 Chair for Laser Technology, RWTH Aachen University, Steinbachstraße 15, 52074 Aachen, GermanyChair for Laser Technology, RWTH Aachen University, Steinbachstraße 15, 52074 Aachen, GermanyThe appearance of a surface is a crucial characteristic of a part or component. Laser-based micromachining gets increasingly important in generating tailored surface topographies. A novel structuring technique for surface engineering is surface structuring by laser remelting (WaveShape), in which surface features are created without material loss. In this study, we investigated the evolution of surface topographies on Ti6Al4V for a laser beam diameter of 50 m and scan speeds larger than 100 mm/s. Surface features with aspect ratios (ratio of height to width) of almost 1:1 were achieved using the WaveShape process. Furthermore, wavelengths smaller than 500 m could be effectively structured using scan speeds of up to 500 mm/s. The experimental results showed further that the efficiency of the WaveShape process in terms of achieved structure height per unit time significantly increases for high scan speeds.https://www.mdpi.com/2072-666X/12/6/660laser remeltingtitanium Ti6Al4VWaveshapesurface topographysurface engineering |
spellingShingle | André Temmler Shan Qi Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds Micromachines laser remelting titanium Ti6Al4V Waveshape surface topography surface engineering |
title | Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds |
title_full | Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds |
title_fullStr | Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds |
title_full_unstemmed | Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds |
title_short | Surface Structuring by Laser Remelting (WaveShape): Microstructuring of Ti6Al4V for a Small Laser Beam Diameter and High Scan Speeds |
title_sort | surface structuring by laser remelting waveshape microstructuring of ti6al4v for a small laser beam diameter and high scan speeds |
topic | laser remelting titanium Ti6Al4V Waveshape surface topography surface engineering |
url | https://www.mdpi.com/2072-666X/12/6/660 |
work_keys_str_mv | AT andretemmler surfacestructuringbylaserremeltingwaveshapemicrostructuringofti6al4vforasmalllaserbeamdiameterandhighscanspeeds AT shanqi surfacestructuringbylaserremeltingwaveshapemicrostructuringofti6al4vforasmalllaserbeamdiameterandhighscanspeeds |