Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)

Direct energy deposition with a wire feedstock (DED-W) of Ti6Al4V is a promising solution to produce large structures with a better buy-to-fly ratio than conventional manufacturing techniques. This study investigates the potential of a plasma arc welding (PAW) as a heat source for DED-W. In order to...

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Main Authors: A. Ty, Y. Balcaen, M. Mokhtari, J. Alexis
Format: Article
Language:English
Published: Elsevier 2022-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785422004768
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author A. Ty
Y. Balcaen
M. Mokhtari
J. Alexis
author_facet A. Ty
Y. Balcaen
M. Mokhtari
J. Alexis
author_sort A. Ty
collection DOAJ
description Direct energy deposition with a wire feedstock (DED-W) of Ti6Al4V is a promising solution to produce large structures with a better buy-to-fly ratio than conventional manufacturing techniques. This study investigates the potential of a plasma arc welding (PAW) as a heat source for DED-W. In order to understand the influence of process parameters on material health, microstructure and mechanical properties, three types of specimens: (i) single deposits; (ii) stacked-deposits walls and (iii) three-dimensional block are built. Two sets of parameters have been determined via deposit energy versus wire feed speed's process windows in order to obtain either slender or wide elements. The adoption of an increased deposit energy for the first several layers radically decreases the necking at the connection with the base plate. Prior β grain's width increases with the time spent above the β transus, which is dictated by the height of the build. On the other hand, α plate's thickness might be governed by the delay between layers which changes the cooling rate. Strain localisation under tensile loading appear either on banding or in the vicinity of αgb layer. Mechanical properties anisotropy related to the columnar shape of prior β grains is more noticeable under Charpy notched impact tests than tensile tests.
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spelling doaj.art-299b30221f694b1b830ed875eaefd1d12022-12-22T00:14:15ZengElsevierJournal of Materials Research and Technology2238-78542022-05-011828532869Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)A. Ty0Y. Balcaen1M. Mokhtari2J. Alexis3Laboratoire Génie de Production, INP ENIT, 47 Avenue d'Azereix, 65000 Tarbes, FranceLaboratoire Génie de Production, INP ENIT, 47 Avenue d'Azereix, 65000 Tarbes, FranceLaboratoire Génie de Production, INP ENIT, 47 Avenue d'Azereix, 65000 Tarbes, FranceCorresponding author.; Laboratoire Génie de Production, INP ENIT, 47 Avenue d'Azereix, 65000 Tarbes, FranceDirect energy deposition with a wire feedstock (DED-W) of Ti6Al4V is a promising solution to produce large structures with a better buy-to-fly ratio than conventional manufacturing techniques. This study investigates the potential of a plasma arc welding (PAW) as a heat source for DED-W. In order to understand the influence of process parameters on material health, microstructure and mechanical properties, three types of specimens: (i) single deposits; (ii) stacked-deposits walls and (iii) three-dimensional block are built. Two sets of parameters have been determined via deposit energy versus wire feed speed's process windows in order to obtain either slender or wide elements. The adoption of an increased deposit energy for the first several layers radically decreases the necking at the connection with the base plate. Prior β grain's width increases with the time spent above the β transus, which is dictated by the height of the build. On the other hand, α plate's thickness might be governed by the delay between layers which changes the cooling rate. Strain localisation under tensile loading appear either on banding or in the vicinity of αgb layer. Mechanical properties anisotropy related to the columnar shape of prior β grains is more noticeable under Charpy notched impact tests than tensile tests.http://www.sciencedirect.com/science/article/pii/S2238785422004768DED-WWAAMPlasmaTi6Al4VMechanical propertiesMicrostructure
spellingShingle A. Ty
Y. Balcaen
M. Mokhtari
J. Alexis
Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)
Journal of Materials Research and Technology
DED-W
WAAM
Plasma
Ti6Al4V
Mechanical properties
Microstructure
title Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)
title_full Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)
title_fullStr Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)
title_full_unstemmed Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)
title_short Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)
title_sort influence of deposit and process parameters on microstructure and mechanical properties of ti6al4v obtained by ded w paw
topic DED-W
WAAM
Plasma
Ti6Al4V
Mechanical properties
Microstructure
url http://www.sciencedirect.com/science/article/pii/S2238785422004768
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