Application of X-ray Diffraction for Residual Stress Analysis in Truncated Cones Made by Incremental Forming

The final accuracy of the parts formed using single point incremental forming greatly depends on the mechanical properties of the material to be formed and residual stress formation. In this paper, an X-ray diffraction technique is used to study the distribution of the residual stress along the gene...

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Main Authors: Bogdan Krasowski, Andrzej Kubit, Tomasz Trzepieciński, Kazimiera Dudek, Jan Slota
Format: Article
Language:English
Published: Lublin University of Technology 2020-06-01
Series:Advances in Sciences and Technology
Subjects:
Online Access:http://www.journalssystem.com/astrj/Application-of-X-ray-diffraction-for-residual-stress-analysis-in-truncated-cones,118829,0,2.html
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author Bogdan Krasowski
Andrzej Kubit
Tomasz Trzepieciński
Kazimiera Dudek
Jan Slota
author_facet Bogdan Krasowski
Andrzej Kubit
Tomasz Trzepieciński
Kazimiera Dudek
Jan Slota
author_sort Bogdan Krasowski
collection DOAJ
description The final accuracy of the parts formed using single point incremental forming greatly depends on the mechanical properties of the material to be formed and residual stress formation. In this paper, an X-ray diffraction technique is used to study the distribution of the residual stress along the generating line of the conical drawpiece. As a test material DC04steel sheet with a thickness of 0.8 mm was used. The basic mechanical properties of the DC04 sheet metal were determined in the uniaxial tensile test according to the EN ISO 6892-1:2016. It was found that the maximum amount of the residual stress existed in a point located in the midway between a base and a truncation of the drawpiece. In the outer surface of the drawpiece the orange peel defect associated with a rough surface appearance after SPIF a drawpiece is observed. In contrast, the inner surface of component is characterized by linear grooves associated with the interaction of tool tip with the sheet surface. This defect is mainly influenced by vertical step size.
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spelling doaj.art-29b6e816772b4ea29a3a2a61e37276ea2022-12-22T02:43:07ZengLublin University of TechnologyAdvances in Sciences and Technology2080-40752299-86242020-06-0114210311110.12913/22998624/118829118829Application of X-ray Diffraction for Residual Stress Analysis in Truncated Cones Made by Incremental FormingBogdan Krasowski0Andrzej Kubit1Tomasz Trzepieciński2Kazimiera Dudek3Jan Slota4State School of Higher Vocational Education, KrosnoRzeszow University of TechnologyRzeszow University of TechnologyUniversity of RzeszówTechnical University of KosiceThe final accuracy of the parts formed using single point incremental forming greatly depends on the mechanical properties of the material to be formed and residual stress formation. In this paper, an X-ray diffraction technique is used to study the distribution of the residual stress along the generating line of the conical drawpiece. As a test material DC04steel sheet with a thickness of 0.8 mm was used. The basic mechanical properties of the DC04 sheet metal were determined in the uniaxial tensile test according to the EN ISO 6892-1:2016. It was found that the maximum amount of the residual stress existed in a point located in the midway between a base and a truncation of the drawpiece. In the outer surface of the drawpiece the orange peel defect associated with a rough surface appearance after SPIF a drawpiece is observed. In contrast, the inner surface of component is characterized by linear grooves associated with the interaction of tool tip with the sheet surface. This defect is mainly influenced by vertical step size.http://www.journalssystem.com/astrj/Application-of-X-ray-diffraction-for-residual-stress-analysis-in-truncated-cones,118829,0,2.htmldrawpieceincremental formingisfsteel sheet
spellingShingle Bogdan Krasowski
Andrzej Kubit
Tomasz Trzepieciński
Kazimiera Dudek
Jan Slota
Application of X-ray Diffraction for Residual Stress Analysis in Truncated Cones Made by Incremental Forming
Advances in Sciences and Technology
drawpiece
incremental forming
isf
steel sheet
title Application of X-ray Diffraction for Residual Stress Analysis in Truncated Cones Made by Incremental Forming
title_full Application of X-ray Diffraction for Residual Stress Analysis in Truncated Cones Made by Incremental Forming
title_fullStr Application of X-ray Diffraction for Residual Stress Analysis in Truncated Cones Made by Incremental Forming
title_full_unstemmed Application of X-ray Diffraction for Residual Stress Analysis in Truncated Cones Made by Incremental Forming
title_short Application of X-ray Diffraction for Residual Stress Analysis in Truncated Cones Made by Incremental Forming
title_sort application of x ray diffraction for residual stress analysis in truncated cones made by incremental forming
topic drawpiece
incremental forming
isf
steel sheet
url http://www.journalssystem.com/astrj/Application-of-X-ray-diffraction-for-residual-stress-analysis-in-truncated-cones,118829,0,2.html
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