Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened Gears
The paper considers scientific principles of technological procedure development for the selection and assignment of parameters of velocity machining by blade tool at gear milling with due regard to the required parameters of the gear surface layer. Optimum micro-cutting conditions are determined wh...
| Main Authors: | , , , , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
Sciendo
2023-11-01
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| Series: | Journal of Mechanical Engineering |
| Subjects: | |
| Online Access: | https://doi.org/10.2478/scjme-2023-0023 |
| _version_ | 1797435642985054208 |
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| author | Klochko Alexander Basova Yevheniia Gasanov Magomediemin Zakovorotny Alexander Fedorenko Vitaly Myronenko Oleh Vorontsov Borys Ryazantsev Anton Protasov Roman |
| author_facet | Klochko Alexander Basova Yevheniia Gasanov Magomediemin Zakovorotny Alexander Fedorenko Vitaly Myronenko Oleh Vorontsov Borys Ryazantsev Anton Protasov Roman |
| author_sort | Klochko Alexander |
| collection | DOAJ |
| description | The paper considers scientific principles of technological procedure development for the selection and assignment of parameters of velocity machining by blade tool at gear milling with due regard to the required parameters of the gear surface layer. Optimum micro-cutting conditions are determined when full participation in stock removal of all mill teeth is provided. Technological regulation of selection and setting of machining parameters is spread for gear hobbing of the spur gear wheels with fine-modular and coarse-modular hardness (220...320 HV) and after heat treatment (HRC46...63). Correlation with essential parameters of the surface layer, cutting depth, feed, speed and radius of rounding of the cutting edge of milling cutters’ teeth is established. It is scientifically grounded, tested, and proved at what modes of cutting, the radius of rounding of cutting edge of the cutting tool is made metal removal at oncoming and passing high-speed micro milling. The process of determining of minimal sliding angle, or maximum value (without the use of coolant and with coolant), in which there is no micro-cutting process taking into account variation of variable parameters of cutting conditions and geometrical parameters of hobbing cutters is modelled. For the first time, we ascertained the relation between the sliding angle and the maximum contact angle of the mill tooth with the work surface, which allowed determine the efficiency of the shaping process through coefficient (without coolant and with coolant). |
| first_indexed | 2024-03-09T10:50:11Z |
| format | Article |
| id | doaj.art-29c6ca16b2fb4b5b96933b80cb72e7fb |
| institution | Directory Open Access Journal |
| issn | 2450-5471 |
| language | English |
| last_indexed | 2024-03-09T10:50:11Z |
| publishDate | 2023-11-01 |
| publisher | Sciendo |
| record_format | Article |
| series | Journal of Mechanical Engineering |
| spelling | doaj.art-29c6ca16b2fb4b5b96933b80cb72e7fb2023-12-01T07:20:09ZengSciendoJournal of Mechanical Engineering2450-54712023-11-01732839210.2478/scjme-2023-0023Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened GearsKlochko Alexander0Basova Yevheniia1Gasanov Magomediemin2Zakovorotny Alexander3Fedorenko Vitaly4Myronenko Oleh5Vorontsov Borys6Ryazantsev Anton7Protasov Roman81National Technical University “Kharkiv Polytechnic Institute”, Kyrpychova str. 2, 61002Kharkiv, Ukraine1National Technical University “Kharkiv Polytechnic Institute”, Kyrpychova str. 2, 61002Kharkiv, Ukraine1National Technical University “Kharkiv Polytechnic Institute”, Kyrpychova str. 2, 61002Kharkiv, Ukraine1National Technical University “Kharkiv Polytechnic Institute”, Kyrpychova str. 2, 61002Kharkiv, Ukraine1National Technical University “Kharkiv Polytechnic Institute”, Kyrpychova str. 2, 61002Kharkiv, Ukraine2Donbass State Engineering Academy, 72 Akademichna St., 84313, Kramatorsk, Donetsk region, Ukraine3Institute of Mechanical Engineering, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, Peremohy prosp., 37, Kyiv, 03056, Ukraine4Kryvyi Rih National University, Vitaly Matusevich str., 11, Kryvy Rih, 50027, Ukraine5Slovak University of Technology in Bratislava, Faculty of Mechanical Engineering, Institute of Transport Technology and Engineering Design, Nám. Slobody 17, 812 31Bratislava, SlovakiaThe paper considers scientific principles of technological procedure development for the selection and assignment of parameters of velocity machining by blade tool at gear milling with due regard to the required parameters of the gear surface layer. Optimum micro-cutting conditions are determined when full participation in stock removal of all mill teeth is provided. Technological regulation of selection and setting of machining parameters is spread for gear hobbing of the spur gear wheels with fine-modular and coarse-modular hardness (220...320 HV) and after heat treatment (HRC46...63). Correlation with essential parameters of the surface layer, cutting depth, feed, speed and radius of rounding of the cutting edge of milling cutters’ teeth is established. It is scientifically grounded, tested, and proved at what modes of cutting, the radius of rounding of cutting edge of the cutting tool is made metal removal at oncoming and passing high-speed micro milling. The process of determining of minimal sliding angle, or maximum value (without the use of coolant and with coolant), in which there is no micro-cutting process taking into account variation of variable parameters of cutting conditions and geometrical parameters of hobbing cutters is modelled. For the first time, we ascertained the relation between the sliding angle and the maximum contact angle of the mill tooth with the work surface, which allowed determine the efficiency of the shaping process through coefficient (without coolant and with coolant).https://doi.org/10.2478/scjme-2023-0023cutting conditionsminimum sliding anglelargest cutter tooth contact angleefficiencyprocess innovation |
| spellingShingle | Klochko Alexander Basova Yevheniia Gasanov Magomediemin Zakovorotny Alexander Fedorenko Vitaly Myronenko Oleh Vorontsov Borys Ryazantsev Anton Protasov Roman Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened Gears Journal of Mechanical Engineering cutting conditions minimum sliding angle largest cutter tooth contact angle efficiency process innovation |
| title | Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened Gears |
| title_full | Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened Gears |
| title_fullStr | Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened Gears |
| title_full_unstemmed | Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened Gears |
| title_short | Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened Gears |
| title_sort | scientific basis for the substantiation of process regulations for the micro cutting of hardened gears |
| topic | cutting conditions minimum sliding angle largest cutter tooth contact angle efficiency process innovation |
| url | https://doi.org/10.2478/scjme-2023-0023 |
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