Using Event Data to Build Predictive Engine Failure Models

Diesel engine failures are one reason for delays and breakdowns on the UK rail network, resulting in significant fines and related financial penalties for a train operating company. Preventing such failures is the ultimate goal, but forecasting or predicting future failures before they occur would b...

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Main Authors: Pritesh Mistry, Peter Hughes, Abirami Gunasekaran, Gareth Tucker, Adam Bevan
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/7/704
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author Pritesh Mistry
Peter Hughes
Abirami Gunasekaran
Gareth Tucker
Adam Bevan
author_facet Pritesh Mistry
Peter Hughes
Abirami Gunasekaran
Gareth Tucker
Adam Bevan
author_sort Pritesh Mistry
collection DOAJ
description Diesel engine failures are one reason for delays and breakdowns on the UK rail network, resulting in significant fines and related financial penalties for a train operating company. Preventing such failures is the ultimate goal, but forecasting or predicting future failures before they occur would be highly desirable. In this study, we take real world Diesel Multiple Unit sensor data, recorded in the form of event data, and repurpose it for the remote condition monitoring of critical diesel engine operations. A methodology based on windowing of data is proposed that demonstrates the effective processing of event data for predictive modelling. This study specifically looks at predicting engine failures, and through this methodology, models trained on the processed data resulted in accuracies of 88%. Explainable AI methods are then utilised to provide feature importance explanations for the model’s performance. This information helps the end user understand specifically which sensor data from the larger dataset is most relevant for predicting engine failures. The work presented is useful to the railway industry, but more specifically to train operator companies who ideally want to foresee failures before they occur to avoid significant financial costs. The methodology proposed is applicable for the predictive maintenance of many systems, not just railway diesel engines.
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spelling doaj.art-29c9dad8d9ae444fadfa5698379552132023-11-18T20:12:21ZengMDPI AGMachines2075-17022023-07-0111770410.3390/machines11070704Using Event Data to Build Predictive Engine Failure ModelsPritesh Mistry0Peter Hughes1Abirami Gunasekaran2Gareth Tucker3Adam Bevan4School of Computing and Engineering, University of Huddersfield, Huddersfield HD1 3DH, UKRedcliff Solutions Ltd., Huddersfield HD7 5UA, UKSchool of Computing and Engineering, University of Huddersfield, Huddersfield HD1 3DH, UKSchool of Computing and Engineering, University of Huddersfield, Huddersfield HD1 3DH, UKSchool of Computing and Engineering, University of Huddersfield, Huddersfield HD1 3DH, UKDiesel engine failures are one reason for delays and breakdowns on the UK rail network, resulting in significant fines and related financial penalties for a train operating company. Preventing such failures is the ultimate goal, but forecasting or predicting future failures before they occur would be highly desirable. In this study, we take real world Diesel Multiple Unit sensor data, recorded in the form of event data, and repurpose it for the remote condition monitoring of critical diesel engine operations. A methodology based on windowing of data is proposed that demonstrates the effective processing of event data for predictive modelling. This study specifically looks at predicting engine failures, and through this methodology, models trained on the processed data resulted in accuracies of 88%. Explainable AI methods are then utilised to provide feature importance explanations for the model’s performance. This information helps the end user understand specifically which sensor data from the larger dataset is most relevant for predicting engine failures. The work presented is useful to the railway industry, but more specifically to train operator companies who ideally want to foresee failures before they occur to avoid significant financial costs. The methodology proposed is applicable for the predictive maintenance of many systems, not just railway diesel engines.https://www.mdpi.com/2075-1702/11/7/704diesel multiple unitremote condition monitoringevent datapredictive maintenancerailwaydecision trees
spellingShingle Pritesh Mistry
Peter Hughes
Abirami Gunasekaran
Gareth Tucker
Adam Bevan
Using Event Data to Build Predictive Engine Failure Models
Machines
diesel multiple unit
remote condition monitoring
event data
predictive maintenance
railway
decision trees
title Using Event Data to Build Predictive Engine Failure Models
title_full Using Event Data to Build Predictive Engine Failure Models
title_fullStr Using Event Data to Build Predictive Engine Failure Models
title_full_unstemmed Using Event Data to Build Predictive Engine Failure Models
title_short Using Event Data to Build Predictive Engine Failure Models
title_sort using event data to build predictive engine failure models
topic diesel multiple unit
remote condition monitoring
event data
predictive maintenance
railway
decision trees
url https://www.mdpi.com/2075-1702/11/7/704
work_keys_str_mv AT priteshmistry usingeventdatatobuildpredictiveenginefailuremodels
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AT abiramigunasekaran usingeventdatatobuildpredictiveenginefailuremodels
AT garethtucker usingeventdatatobuildpredictiveenginefailuremodels
AT adambevan usingeventdatatobuildpredictiveenginefailuremodels