Recursive-CPLS-Based Quality-Relevant and Process-Relevant Fault Monitoring With Application to the Tennessee Eastman Process

In industrial processes, the quality of the product is crucial. The batch partial least squares (PLS) monitoring model can effectively monitor for quality-related faults. In process monitoring, to overcome time-varying disturbances, the monitoring model needs to be updated regularly. Efficiently upd...

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Main Authors: Changhua Hu, Zhongying Xu, Xiangyu Kong, Jiayu Luo
Format: Article
Language:English
Published: IEEE 2019-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/8824081/
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author Changhua Hu
Zhongying Xu
Xiangyu Kong
Jiayu Luo
author_facet Changhua Hu
Zhongying Xu
Xiangyu Kong
Jiayu Luo
author_sort Changhua Hu
collection DOAJ
description In industrial processes, the quality of the product is crucial. The batch partial least squares (PLS) monitoring model can effectively monitor for quality-related faults. In process monitoring, to overcome time-varying disturbances, the monitoring model needs to be updated regularly. Efficiently updating the monitoring model represents a serious problem. This paper proposes a recursive concurrent projection to latent structures (RCPLS) algorithm, which can both update models more efficiently with historical model parameters and new data and provide better quality-related fault monitoring results than can static concurrent projection to latent structures (CPLS). Based on RCPLS, a complete set of process monitoring technologies is proposed. These technologies can automatically filter and store modellable data and adaptively update the online monitoring model. The updated computational quantities of the RCPLS model and the CPLS model are compared through the Tennessee Eastman process (TEP). The effectiveness of the RCPLS algorithm is verified, and a comprehensive comparison of the quality-related fault detection capabilities of RCPLS and CPLS is performed. The results show that RCPLS can significantly reduce the computational burden and increase the monitoring performance.
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spelling doaj.art-29e914aee93546adab9075742827e82d2022-12-21T22:21:42ZengIEEEIEEE Access2169-35362019-01-01712874612875710.1109/ACCESS.2019.29391638824081Recursive-CPLS-Based Quality-Relevant and Process-Relevant Fault Monitoring With Application to the Tennessee Eastman ProcessChanghua Hu0Zhongying Xu1Xiangyu Kong2Jiayu Luo3https://orcid.org/0000-0003-3453-2286Xi’an Research Institute of High Technology, Xi’an, ChinaXi’an Research Institute of High Technology, Xi’an, ChinaXi’an Research Institute of High Technology, Xi’an, ChinaXi’an Research Institute of High Technology, Xi’an, ChinaIn industrial processes, the quality of the product is crucial. The batch partial least squares (PLS) monitoring model can effectively monitor for quality-related faults. In process monitoring, to overcome time-varying disturbances, the monitoring model needs to be updated regularly. Efficiently updating the monitoring model represents a serious problem. This paper proposes a recursive concurrent projection to latent structures (RCPLS) algorithm, which can both update models more efficiently with historical model parameters and new data and provide better quality-related fault monitoring results than can static concurrent projection to latent structures (CPLS). Based on RCPLS, a complete set of process monitoring technologies is proposed. These technologies can automatically filter and store modellable data and adaptively update the online monitoring model. The updated computational quantities of the RCPLS model and the CPLS model are compared through the Tennessee Eastman process (TEP). The effectiveness of the RCPLS algorithm is verified, and a comprehensive comparison of the quality-related fault detection capabilities of RCPLS and CPLS is performed. The results show that RCPLS can significantly reduce the computational burden and increase the monitoring performance.https://ieeexplore.ieee.org/document/8824081/Projection to latent structureprocess monitoringquality-relatedmodel updating
spellingShingle Changhua Hu
Zhongying Xu
Xiangyu Kong
Jiayu Luo
Recursive-CPLS-Based Quality-Relevant and Process-Relevant Fault Monitoring With Application to the Tennessee Eastman Process
IEEE Access
Projection to latent structure
process monitoring
quality-related
model updating
title Recursive-CPLS-Based Quality-Relevant and Process-Relevant Fault Monitoring With Application to the Tennessee Eastman Process
title_full Recursive-CPLS-Based Quality-Relevant and Process-Relevant Fault Monitoring With Application to the Tennessee Eastman Process
title_fullStr Recursive-CPLS-Based Quality-Relevant and Process-Relevant Fault Monitoring With Application to the Tennessee Eastman Process
title_full_unstemmed Recursive-CPLS-Based Quality-Relevant and Process-Relevant Fault Monitoring With Application to the Tennessee Eastman Process
title_short Recursive-CPLS-Based Quality-Relevant and Process-Relevant Fault Monitoring With Application to the Tennessee Eastman Process
title_sort recursive cpls based quality relevant and process relevant fault monitoring with application to the tennessee eastman process
topic Projection to latent structure
process monitoring
quality-related
model updating
url https://ieeexplore.ieee.org/document/8824081/
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AT zhongyingxu recursivecplsbasedqualityrelevantandprocessrelevantfaultmonitoringwithapplicationtothetennesseeeastmanprocess
AT xiangyukong recursivecplsbasedqualityrelevantandprocessrelevantfaultmonitoringwithapplicationtothetennesseeeastmanprocess
AT jiayuluo recursivecplsbasedqualityrelevantandprocessrelevantfaultmonitoringwithapplicationtothetennesseeeastmanprocess