How to Reduce the Design of Disc-Shaped Heat Exchangers to a Zero-Degrees-of-Freedom Task

The continuous quest for improving the performance of heat exchangers, together with ever more stringent volume and weight constraints, especially in enclosed applications like internal combustion engines and electronic devices, has stimulated the search for compact, high-performance units. One of t...

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Main Author: Enrico Sciubba
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/3/1250
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author Enrico Sciubba
author_facet Enrico Sciubba
author_sort Enrico Sciubba
collection DOAJ
description The continuous quest for improving the performance of heat exchangers, together with ever more stringent volume and weight constraints, especially in enclosed applications like internal combustion engines and electronic devices, has stimulated the search for compact, high-performance units. One of the shapes that has emerged from a vast body of research is the disc-shaped heat exchanger, in which the fluid to be heated/cooled flows through radial—often bifurcated—channels carved inside a metallic disc. The disc in turn exchanges thermal energy with the hot/cold source (the environment or another body). Several studies have been devoted to the identification of an “optimal shape” of the channels: most of them are based on the extremization of some global property of the device, like its monetary or resource cost, its efficiency, the outlet temperature of one of the fluids, the total irreversibility of the process, etc. The present paper demonstrates that-for all engineering purposes there is only one correct design procedure for such a heat exchanger, and that if a few basic rules of engineering common sense are adopted, this procedure depends solely on the technical specifications (type of operation, thermal load, materials, surface quality): the design in fact reduces to a zero-degree of freedom problem. The procedure is described in detail, and it is shown that a proper application of the constraints completely identifies the shape, size and similarity indices of both the disc and the internal channels. The goal of this study is to demonstrate that-in this, as in many similar cases-a straightforward application of prime principles and of diligent engineering rules, may generate “optimal” designs: these principles guarantee a sort of “embedded optimality”.
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spelling doaj.art-29ed47740aed44108e7e3b572460ba552023-11-23T16:27:46ZengMDPI AGEnergies1996-10732022-02-01153125010.3390/en15031250How to Reduce the Design of Disc-Shaped Heat Exchangers to a Zero-Degrees-of-Freedom TaskEnrico Sciubba0Department of Mechanical and Aerospace Engineering, University of Roma “La Sapienza”, Via Eudossiana 18, 00184 Rome, ItalyThe continuous quest for improving the performance of heat exchangers, together with ever more stringent volume and weight constraints, especially in enclosed applications like internal combustion engines and electronic devices, has stimulated the search for compact, high-performance units. One of the shapes that has emerged from a vast body of research is the disc-shaped heat exchanger, in which the fluid to be heated/cooled flows through radial—often bifurcated—channels carved inside a metallic disc. The disc in turn exchanges thermal energy with the hot/cold source (the environment or another body). Several studies have been devoted to the identification of an “optimal shape” of the channels: most of them are based on the extremization of some global property of the device, like its monetary or resource cost, its efficiency, the outlet temperature of one of the fluids, the total irreversibility of the process, etc. The present paper demonstrates that-for all engineering purposes there is only one correct design procedure for such a heat exchanger, and that if a few basic rules of engineering common sense are adopted, this procedure depends solely on the technical specifications (type of operation, thermal load, materials, surface quality): the design in fact reduces to a zero-degree of freedom problem. The procedure is described in detail, and it is shown that a proper application of the constraints completely identifies the shape, size and similarity indices of both the disc and the internal channels. The goal of this study is to demonstrate that-in this, as in many similar cases-a straightforward application of prime principles and of diligent engineering rules, may generate “optimal” designs: these principles guarantee a sort of “embedded optimality”.https://www.mdpi.com/1996-1073/15/3/1250bifurcated flowsdisc-shaped heat exchangersfluid transportheat transfer
spellingShingle Enrico Sciubba
How to Reduce the Design of Disc-Shaped Heat Exchangers to a Zero-Degrees-of-Freedom Task
Energies
bifurcated flows
disc-shaped heat exchangers
fluid transport
heat transfer
title How to Reduce the Design of Disc-Shaped Heat Exchangers to a Zero-Degrees-of-Freedom Task
title_full How to Reduce the Design of Disc-Shaped Heat Exchangers to a Zero-Degrees-of-Freedom Task
title_fullStr How to Reduce the Design of Disc-Shaped Heat Exchangers to a Zero-Degrees-of-Freedom Task
title_full_unstemmed How to Reduce the Design of Disc-Shaped Heat Exchangers to a Zero-Degrees-of-Freedom Task
title_short How to Reduce the Design of Disc-Shaped Heat Exchangers to a Zero-Degrees-of-Freedom Task
title_sort how to reduce the design of disc shaped heat exchangers to a zero degrees of freedom task
topic bifurcated flows
disc-shaped heat exchangers
fluid transport
heat transfer
url https://www.mdpi.com/1996-1073/15/3/1250
work_keys_str_mv AT enricosciubba howtoreducethedesignofdiscshapedheatexchangerstoazerodegreesoffreedomtask