Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing
Purpose: The research aims to design a performance improvement framework for a new model of sports shoes to increase the ramp-up process time. Methodology/Approach: The approach used the problem-solving system of 8 disciplines, Single Minute Exchange Dies, Visual Management, and the Just In Time...
| Main Authors: | , |
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| Format: | Article |
| Language: | English |
| Published: |
Technical University of Kosice
2021-07-01
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| Series: | Kvalita Inovácia Prosperita |
| Subjects: | |
| Online Access: | https://www.qip-journal.eu/index.php/QIP/article/view/1516 |
| _version_ | 1797745662519934976 |
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| author | Lucky Setiawan Sawarni Hasibuan |
| author_facet | Lucky Setiawan Sawarni Hasibuan |
| author_sort | Lucky Setiawan |
| collection | DOAJ |
| description |
Purpose: The research aims to design a performance improvement framework for a new model of sports shoes to increase the ramp-up process time.
Methodology/Approach: The approach used the problem-solving system of 8 disciplines, Single Minute Exchange Dies, Visual Management, and the Just In Time principle.
Findings: By using the methods described above, the research findings will have a positive impact on the company. Model changeover time was reduced from 600 minutes to 102 minutes, and ramp-up time was reduced from 20 days to 2 days.
Research Limitation/Implication: The limitation of this study was that only the CK2946 model was still done as a case study. The cost and other inhibiting factors were also not included in the discussion of this rump-up process.
Originality/Value of paper: By integrating SMED, Just In Time, visual management, and using 8-Dicipline, the researcher developed a framework for improved performance for ramping up a new model of sports shoes.
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| first_indexed | 2024-03-12T15:26:25Z |
| format | Article |
| id | doaj.art-2a182736934445359a643e82d3efc5c0 |
| institution | Directory Open Access Journal |
| issn | 1335-1745 1338-984X |
| language | English |
| last_indexed | 2024-03-12T15:26:25Z |
| publishDate | 2021-07-01 |
| publisher | Technical University of Kosice |
| record_format | Article |
| series | Kvalita Inovácia Prosperita |
| spelling | doaj.art-2a182736934445359a643e82d3efc5c02023-08-10T13:15:15ZengTechnical University of KosiceKvalita Inovácia Prosperita1335-17451338-984X2021-07-0125210.12776/qip.v25i2.1516Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean ManufacturingLucky Setiawan0Sawarni Hasibuan1Mercu Buana UniversityIndustrial Engineering Departement, Universitas Mercu Buana, Jakarta, Indonesia Purpose: The research aims to design a performance improvement framework for a new model of sports shoes to increase the ramp-up process time. Methodology/Approach: The approach used the problem-solving system of 8 disciplines, Single Minute Exchange Dies, Visual Management, and the Just In Time principle. Findings: By using the methods described above, the research findings will have a positive impact on the company. Model changeover time was reduced from 600 minutes to 102 minutes, and ramp-up time was reduced from 20 days to 2 days. Research Limitation/Implication: The limitation of this study was that only the CK2946 model was still done as a case study. The cost and other inhibiting factors were also not included in the discussion of this rump-up process. Originality/Value of paper: By integrating SMED, Just In Time, visual management, and using 8-Dicipline, the researcher developed a framework for improved performance for ramping up a new model of sports shoes. https://www.qip-journal.eu/index.php/QIP/article/view/1516ramp-upchangeoverSMEDjust in timevisual management. |
| spellingShingle | Lucky Setiawan Sawarni Hasibuan Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing Kvalita Inovácia Prosperita ramp-up changeover SMED just in time visual management. |
| title | Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing |
| title_full | Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing |
| title_fullStr | Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing |
| title_full_unstemmed | Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing |
| title_short | Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing |
| title_sort | improve ramp up performance on the sewing process in a sports shoe factory using 8 disciplines and lean manufacturing |
| topic | ramp-up changeover SMED just in time visual management. |
| url | https://www.qip-journal.eu/index.php/QIP/article/view/1516 |
| work_keys_str_mv | AT luckysetiawan improverampupperformanceonthesewingprocessinasportsshoefactoryusing8disciplinesandleanmanufacturing AT sawarnihasibuan improverampupperformanceonthesewingprocessinasportsshoefactoryusing8disciplinesandleanmanufacturing |