Simulation of the Working Diameter in 3-Axis Ball-end Milling of Free Form Surface
Free-form surfaces are used in many aspects of the industry. When machining these surfaces using three-axis ball-end milling, the tool's working diameter continuously changes, due to the change in the surface geometry which affects the surface quality. This change in working diameter occurs fro...
| Main Authors: | , |
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| Format: | Article |
| Language: | English |
| Published: |
Faculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in Osijek
2022-01-01
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| Series: | Tehnički Vjesnik |
| Subjects: | |
| Online Access: | https://hrcak.srce.hr/file/404812 |
| _version_ | 1827282034868879360 |
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| author | Abdulwahab Mgherony Balázs Mikó |
| author_facet | Abdulwahab Mgherony Balázs Mikó |
| author_sort | Abdulwahab Mgherony |
| collection | DOAJ |
| description | Free-form surfaces are used in many aspects of the industry. When machining these surfaces using three-axis ball-end milling, the tool's working diameter continuously changes, due to the change in the surface geometry which affects the surface quality. This change in working diameter occurs from one point to another and continues along the surface even in the case of a constant tool path. Using a simultaneous five-axis milling machine can solve the problem, however, this solution comes at a high cost and complexity. This paper gives insight into the calculation of the effective diameter at each point of the milled surface and presents the effect of the different parameters by simulation. The simulation applies the geometric method, based on the coordinate transformation of the intersection curve. The presented simulation approach ensures optimization method for both the cutting process and the tool path. The ultimate goal is to reduce the cutting speed change considering the change of the current working diameter by controlling the spindle speed point to point, resulting in a more homogeneous surface. |
| first_indexed | 2024-04-24T09:11:16Z |
| format | Article |
| id | doaj.art-2a53f2502f8044e3906e78d40ef348d4 |
| institution | Directory Open Access Journal |
| issn | 1330-3651 1848-6339 |
| language | English |
| last_indexed | 2024-04-24T09:11:16Z |
| publishDate | 2022-01-01 |
| publisher | Faculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in Osijek |
| record_format | Article |
| series | Tehnički Vjesnik |
| spelling | doaj.art-2a53f2502f8044e3906e78d40ef348d42024-04-15T17:46:02ZengFaculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in OsijekTehnički Vjesnik1330-36511848-63392022-01-012941164117010.17559/TV-20210719181212Simulation of the Working Diameter in 3-Axis Ball-end Milling of Free Form SurfaceAbdulwahab Mgherony0Balázs Mikó1Óbuda University, Bánki Donát Faculty of Mechanical and Safety Engineering, H-1081 Budapest Népszínház u. 8, HungaryÓbuda University, Bánki Donát Faculty of Mechanical and Safety Engineering, H-1081 Budapest Népszínház u. 8, HungaryFree-form surfaces are used in many aspects of the industry. When machining these surfaces using three-axis ball-end milling, the tool's working diameter continuously changes, due to the change in the surface geometry which affects the surface quality. This change in working diameter occurs from one point to another and continues along the surface even in the case of a constant tool path. Using a simultaneous five-axis milling machine can solve the problem, however, this solution comes at a high cost and complexity. This paper gives insight into the calculation of the effective diameter at each point of the milled surface and presents the effect of the different parameters by simulation. The simulation applies the geometric method, based on the coordinate transformation of the intersection curve. The presented simulation approach ensures optimization method for both the cutting process and the tool path. The ultimate goal is to reduce the cutting speed change considering the change of the current working diameter by controlling the spindle speed point to point, resulting in a more homogeneous surface.https://hrcak.srce.hr/file/404812ball-end millingeffective diameterfree-form surfacesurface roughnessthree-axis milling |
| spellingShingle | Abdulwahab Mgherony Balázs Mikó Simulation of the Working Diameter in 3-Axis Ball-end Milling of Free Form Surface Tehnički Vjesnik ball-end milling effective diameter free-form surface surface roughness three-axis milling |
| title | Simulation of the Working Diameter in 3-Axis Ball-end Milling of Free Form Surface |
| title_full | Simulation of the Working Diameter in 3-Axis Ball-end Milling of Free Form Surface |
| title_fullStr | Simulation of the Working Diameter in 3-Axis Ball-end Milling of Free Form Surface |
| title_full_unstemmed | Simulation of the Working Diameter in 3-Axis Ball-end Milling of Free Form Surface |
| title_short | Simulation of the Working Diameter in 3-Axis Ball-end Milling of Free Form Surface |
| title_sort | simulation of the working diameter in 3 axis ball end milling of free form surface |
| topic | ball-end milling effective diameter free-form surface surface roughness three-axis milling |
| url | https://hrcak.srce.hr/file/404812 |
| work_keys_str_mv | AT abdulwahabmgherony simulationoftheworkingdiameterin3axisballendmillingoffreeformsurface AT balazsmiko simulationoftheworkingdiameterin3axisballendmillingoffreeformsurface |